MaxPower CT100 12V Installation Operation & Maintenance Download Page 1 | Manualshive

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MaxPower CT100 12V Installation Operation & Maintenance Download Page 1

www.max-power.com

CT100 12V

CT125 24V

With electronic thruster control

INSTALLATION OPERATION MAINTENANCE

FROM SERIAL NO. 83338 TO CURRENT

Serial No.: ------------------------------------------------------

Installation date: -------------------------------------------------

THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES

Manual CT100 12V & CT 125 24V

Last Update: December 2013

Via Philips 5, 20900 Monza (MI), Italy

Tel. +39 039 200 1973-936 - Fax +39 039 2004299

www.max-power.com E-mail:[email protected]

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Summary of Contents for CT100 12V

Page 1: ...MAINTENANCE FROM SERIAL NO 83338 TO CURRENT Serial No Installation date THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Manual CT100 12V CT 125 24V Last Update December 2013 Via Philips 5 20900 Monza MI Italy Tel 39 039 200 1973 936 Fax 39 039 2004299 www max power com E mail contact max power com ...

Page 2: ...eshooting guide 15 24 Worldwide distribution network 15 25 Warranty coverage 16 26 Warranty form 18 The use of qualified marine personnel with experience in bow thruster installation is strongly advised Where possible the boat manufacturer s design departments architects and or shipyards should be consulted prior to installation taking place For any boat requiring official classification bodies of...

Page 3: ...ntal it is recommended to support the electric motor The electric motor generates heat when in use The zone in which the thruster is installed must therefore be dry and ventilated The batteries used by the thruster must be charged by both the main engine s alternator and an appropriate battery charger If the thruster is installed using a dedicated battery bank this must be as close as possible to ...

Page 4: ...ng it into position See section 3 Composite Motor Support and Drive leg for more details Replace the tunnel To secure its position apply reinforced fibreglass filler to all areas both inside and out taking care to entirely fill the space between the hull and the tunnel Laminate using a minimum of 8 layers of ISOPHTALIC RESIN alternated with mat and roving In difficult to access areas i e under the...

Page 5: ...d then tighten the the two screws alternatively Finally mount the propeller s to control the general alignment If the general set up is correct remove the propeller s the leg and the gasket Apply a thin coating of silicon grease or sealing compound to both sides of the gasket this must be resistant to hydrocarbons and water Re assemble all parts as before positioning and then tightening the two 8m...

Page 6: ...side of the propeller using a 3mm Allen key maximum torque 3 Nm Protect your hands during this operation to avoid risks of injuries caused by the edges of the propeller blades IMPORTANT to prevent against calcium deposits that damage the seals we recommend that you coat the shaft and stainless steel cover with silicon grease 6 PROTECTION GRIDS It is possible to install protection grids however the...

Page 7: ...ce In this case appropriated crimp fittings should be used at the connections Please consult the Electrical installation diagram p 11 for more information 8 MAIN POWER FUSE Fuse sizes for overcurrent protection are to be determined on the basis of the cable sections in the circuit and NOT the amperage drawn by the appliance thruster motor in the circuit Thruster Maximum Amperage Max Power Fuse siz...

Page 8: ...light up When switched OFF the control panel will beep twice and the green LED in the red push button will go out The thruster controller provides a time delay between left and right thrust in order to avoid rapid direction changes There is no delay when thrusting to same side If the thruster motor overheats the control panel will start beeping and the green LED will flash until the thruster motor...

Page 9: ...pplied with the panel ensuring that it is in the correct place Only when totally finished and satisfied with the wiring and positioning of the unit clip on the face panel cover Please note that panels are only fully waterproof from the front if installed correctly However the area behind the dashboard should be kept dry to avoid the risk of oxidization of the cable connecter contacts For full cont...

Page 10: ...at these points can severely impair the thruster s performance Should the voltage measured be too low the following points need checking Are the batteries of sufficient capacity Are the batteries good quality Are the batteries sufficiently charged Are appropriate cable sections being used Are the connections sufficiently tightened 15 OPERATION With the control system circuit breaker switch and man...

Page 11: ...the batteries regularly as voltage drop is the most frequent cause of rapid deterioration of the relay Carry out a regular check of all electric components batteries connections power cables Remove the motor and clean out dust from the motor brushes with compressed air The electric motor must be kept dry and well ventilated NOTE All maintenance should be carried out by qualified and authorised per...

Page 12: ...www max power com 11 19 ELECTRICAL INSTALLATION DIAGRAM Manual CT100 12V CT 125 24V Last Update December 2013 ...

Page 13: ...www max power com 12 20 RELAY AND CONTROL BOX CONNECTIONS Manual CT100 12V CT 125 24V Last Update December 2013 ...

Page 14: ...www max power com 13 21 SPARE PARTS DIAGRAM Manual CT100 12V CT 125 24V Last Update December 2013 ...

Page 15: ...54 315329 Relay 24 V 1 MP203101 2 312922 7 Coupling motor 1 MP562000 630487 8 Coupling PG56 1 MP561000 633743 9 Coupling embase 1 MP561612 633746 10 Motor Support 1 MP058035 313715 enhanced 1 MP085030 313714 11 Screws 2 MPOP4130 630509 12 Leg gasket 1 MPOP2060 310254 13 Pin 1 MPOP5135 312015 14 Composite leg CT100 125 includes n 11 12 15 1 MP088100 35035 15 Propeller Pin 2 MPOP5221 312053 16 Prope...

Page 16: ...tor Check the internal relay contacts Check battery conditions and connections The motor is running but the thruster is not working Check the propellers are fitted Check the motor drive leg assembly Check that the tunnel is not obstructed or the propellers blocked The thruster lacks power Check the propellers are fitted Check the size of the batteries Check the batteries are sufficiently charged C...

Page 17: ...ser This excludes any damage or faults occurring from normal wear and tear on the following items engine oil seals relay contacts If warranty is registered within the 3 month period following installation 5 Warranty Exclusions Damage due to modifications or installation contrary to published specifications Cost of hauling the boat Damage due to repairs performed by an unauthorized service centre D...

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