Maxon BIKEDRIVE MX25 User Manual Download Page 32

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Maintenance

Care & Maintenance

maxon BIKE

DRIVE

| User Manual | rel8583

Table 4

Spare parts

End caps

HG End Cap Kit 135/141

550001

HG End Cap Kit 142/148

580001

HG Road End Cap Kit 135/141

599001

HG Road End Cap Kit 142/148

599002

XD End Cap Kit 135/141

550002

XD End Cap Kit 142/148

580002

Tools

and

Accessories

Stopper sleeve kit for torque lever

512275

Brake Screw Kit TX25 (for disc brakes)

636472

Brake Screw Kit TX25-CB (for Pedelec-compliant rim brakes)

546336

Control Cable

502867

Control Cable Extension 170 mm

521037

Control Cable Extension 250 mm

521040

Control Cable Extension 2000 mm

578187

Freewheel Kit HG

518374

Freewheel Kit HG Road

592699

Freewheel Kit XD

540562

Power Cable Strip

527842

PowerGrip Service Tool

533408

Allen wrench SW 1.27

573138

Designation

Order

number

Summary of Contents for BIKEDRIVE MX25

Page 1: ...USER MANUAL Edition 2019 02 Document ID rel8583...

Page 2: ...ch Ride 13 2 1 2 Storage of the Battery 15 2 1 3 Periodic Inspection 15 2 1 4 Replacing the rear Brake Disc 16 2 1 5 Cleaning the PowerGrip 22 2 1 6 Spare Parts 25 2 2 Troubleshooting 33 2 3 Disposal...

Page 3: ...s situation Ignoring can cause serious injury Indicates a possibly dangerous situation or draws attention to an unsafe practice Ignoring can cause injury or damage to components Indicates an important...

Page 4: ...rom a standing start in action Motorized assistance of the BIKEDRIVE commences as soon as you start pedal ing while having selected a support level The motor develops torque according to the selected...

Page 5: ...d by LEDs 1 5 Following a support level change and while riding the LEDs will show the remaining battery level Charging Level on page 8 The system status is continuously displayed with LED A Status In...

Page 6: ...up To power up the battery press the main switch During startup all LEDs light up After successful initialization the LEDs will go out for a moment Subse quently the charging level of the battery wil...

Page 7: ...PowerGrip is displayed via the LEDs Driving Mode The selected support level is briefly displayed with each change Thereafter the battery charge level is indicated Identification dotX25 dotX33 dotXUrb...

Page 8: ...l function Therefore while power up procedure is in process do not rotate the rear wheel backwards contrary to the driving direction do not block the rear wheel do not apply brakes 1 Make sure that th...

Page 9: ...e do with reduced motorized assistance The actual system tempera ture will be displayed via the PowerGrip s multicolor LED A Status Indicator on page 8 PowerGrip Support Level Torque Nm Limitation W d...

Page 10: ...gears as with a normal bike Thereby shift early into a lower gear when climbing a hill Running empty You may fully discharge the battery The internal controller ensures that the battery does not suff...

Page 11: ...nsport 1 Remove the battery and cover the battery rail to protect it from dirt and humidity 2 Protect the bike from dirt dust rain snow salt water spray water If necessary use transport bag or cover w...

Page 12: ...Operation After the Ride 12 maxon BIKEDRIVE User Manual rel8583 p a g e in t e n t i o n a l ly l e f t b l a n k...

Page 13: ...ible behavior or failure to follow the precaution ary measures can cause the drive to start 2 1 Care Maintenance 2 1 1 After each Ride Cleaning with Water Do not expose motor and battery to direct wat...

Page 14: ...s Thereby the currently level being charged flashes the already charged levels light up page 33 The battery may warm up during charging If the specified charging temperature range is exceeded this is...

Page 15: ...6 on page 38 Long term storage If you are not using the battery for extended periods store it at approximately 60 of its capacity A permanently higher charge will accelerate the principle related nat...

Page 16: ...hexa gon socket Figure 5 For better legibility in the further course only the quick release version A will be shown Figure 5 Axle versions 2 1 4 1 Dismantling IMPORTANT During disassembly exposed par...

Page 17: ...90 6 Loosen set screw D about 3 turns do not remove Remove torque lever IMPORTANT Do not damage cable 7 Carefully pull off torque lever E in axial direction from hub by slightly weighing back and fort...

Page 18: ...check dimensions RECOMMENDATION Use maxon s Brake Screw Kit TX25 upper illustration If you decide not to use the maxon screw kit Make sure that fastening screws and washers correspond with the indica...

Page 19: ...w Fold up cable 10 Radially align torque lever 11 Carefully tighten set screw D Do not apply thread locker 12 Carefully fold up cable C by approx 90 and insert into groove Mount cover 13 Place cover B...

Page 20: ...tighten axle E Thru threadless Insert tension nut in right dropout Insert axle from left through the motor s hollow shaft Align rear wheel slightly tighten axle E Thru Flush Maxle X 12 Screw tension n...

Page 21: ...el8583 21 Check settings 22 Check adjustments of rear derailleur readjust if neces sary Check cassette freewheel for correct function 23 Plug Power Cable to motor plug and lock with bayonet coupling 2...

Page 22: ...g screws on PowerGrip and handlebar grip if any 3 Pull off handlebar grip and PowerGrip from handlebar 2 1 5 2 Dismantling the PowerGrip IMPORTANT During disassembly exposed parts can easily be damage...

Page 23: ...werGrip Remove twist grip 5 Hold firm housing C 6 Pull off twist grip D together with PowerGrip Service Tool in axial direc tion from housing Align parts 1 Align housing and twist grip as shown Mount...

Page 24: ...lug Control Cable to Power Grip and tighten screw cap 2 Slide PowerGrip and handle bar grip on handlebar and define their axial position 3 Make sure that handlebar grip touches the Power Grip s inner...

Page 25: ...on is only possible within the motor variant Thus for example the motor MX25 can be converted from a QR 135 axle to a TA 142 axle however a conversion to MX25B or MXUrban is not possible Spare parts a...

Page 26: ...Maintenance Care Maintenance 26 maxon BIKEDRIVE User Manual rel8583 2 1 6 1 Compatibility Table MX25 Figure 6 MX25 Compatibility of parts Table 3...

Page 27: ...Maintenance Care Maintenance maxon BIKEDRIVE User Manual rel8583 27 MX25B Figure 7 MX25B Compatibility of parts Table 3...

Page 28: ...Maintenance Care Maintenance 28 maxon BIKEDRIVE User Manual rel8583 MXURBAN Figure 8 MXUrban Compatibility of parts Table 3...

Page 29: ...5 MXUrban MX25B A B A B A B A B QR 135 10 min 5 min 5 10 0 18 6 min 5 min 5 10 0 13 6 QR 141 10 min 5 min 5 18 2 28 6 min 5 min 5 13 2 23 6 Designation Order number Battery BX360 ONE 605854 BX500 ONE...

Page 30: ...Pro Head brass 607892 607919 MX25 SG AD CH500 275DT03 N01 2KDT02 Motor as listed above Rim DT Swiss XM481 27 5 black Spokes DT Alpine III 2 0 1 8 2 34 mm black dual crossed Spoke nipples DT Pro Lock...

Page 31: ...1 MX25B SG AD CH500 290DT01 N01 2KDT02 Motor as listed above Rim DT Swiss 533d 29 black Spokes DT Alpine III 2 0 1 8 2 34 mm black dual crossed Spoke nipples DT Pro Lock Squorx Pro Head brass 607912 P...

Page 32: ...ls and Accessories Stopper sleeve kit for torque lever 512275 Brake Screw Kit TX25 for disc brakes 636472 Brake Screw Kit TX25 CB for Pedelec compliant rim brakes 546336 Control Cable 502867 Control C...

Page 33: ...inutes Turn BIKEDRIVE on Flashing pattern The LEDs flash every 4 seconds Cause Battery is in status Safety shutdown during discharge Remedy Check if battery is charged Turn BIKEDRIVE off page 6 Wait f...

Page 34: ...Cause Cable defective Remedy Consult your specialized dealer Cause Plug disconnected Remedy Turn BIKEDRIVE off page 6 Check plug connectors at motor battery cables and PowerGrip for firm fit Turn BIKE...

Page 35: ...Nm 26 Nm 19 Nm Rotational speed 183 rpm 183 rpm 290 rpm Efficiency maximal 85 Speed maximal PowerGrip dotX25 25 km h 15 5 mph PowerGrip dotX33 approx 30 km h 18 6 mph PowerGrip dotX25 25 km h 15 5 mp...

Page 36: ...Technical Data 36 maxon BIKEDRIVE User Manual rel8583 depending on end cap version Figure 10 Motor MX25 Dimensions mm depending on end cap version Figure 11 Motor MX25B Dimensions mm...

Page 37: ...Technical Data maxon BIKEDRIVE User Manual rel8583 37 depending on end cap version Figure 12 Motor MXUrban Dimensions mm...

Page 38: ...E BX500 ONE Lithium ion battery Nominal voltage 48 VDC Nominal charge 7 5 Ah 10 4 Ah Nominal capacity 360 Wh 500 Wh Charging time 0 100 2 h 3 5 h Weight 2 7 kg 2 8 kg Dimensions LxWxH 285x86x120 mm En...

Page 39: ...ical data Figure 14 Baseplate Dimensions mm Table 8 PowerGrip Technical data Figure 15 PowerGrip Dimensions mm Baseplate Type Baseplate Battery mount comprising adapter base battery rail and Power Cab...

Page 40: ...ensions mm Battery Charger Type Power Charger IV Quick charger Nominal voltage 100 240 VAC 50 60 Hz Output voltage 54 6 VDC Charging current 5 A typical Weight 1 4 kg Dimensions LxWxH 189x90x65 mm Env...

Page 41: ...Technical Data maxon BIKEDRIVE User Manual rel8583 41 p a g e i n t e n ti o n a l ly l e f t b la n k...

Page 42: ...Technical Data 42 maxon BIKEDRIVE User Manual rel8583 p a g e in t e n t i o n a l ly l e f t b l a n k...

Page 43: ...rip 7 indications used 3 influencing factors battery charge 10 inspection periodic 15 L labeling 3 legal regulations 4 legislation 4 lock 6 M main switch 6 maintenance 13 motor reduced power 9 technic...

Page 44: ...entioned trademarks belong to their respective owners and are pro tected under intellectual property rights 2019 maxon advanced robotics systems All rights reserved Subject to change without prior not...

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