Maxon 403112 Hardware Reference Manual Download Page 17

Setup

Connections

ESCON 36/2 DC Hardware Reference
CCMC  |  2021-08  |  rel9011

3-17

  

3.4.3

Encoder (J4 / J4A)

Potential Destruction

Use only one of the two sockets – either J4 or J4A!

SOCKET J4

Figure 3-6

Encoder Socket J4

Table 3-14

Encoder Socket J4 – Pin Assignment & Cabling

Note

If you are using a 

maxon DC motor with integrated Motor/Encoder Ribbon Cable

, make sure to close 

both JP1 jumpers (

chapter “3.5 Jumpers” on page 3-29).

Table 3-15

Encoder Socket J4 – Accessories

J4 &

Head A

Prefab

Cable

Head B

Signal

Description

Pin

Color

Pin

1

Motor (+M)

Motor +M (

note below)

2

+5 VDC

Encoder supply voltage (+5 VDC; 

70 mA)

3

GND

Ground

4

Motor (

M)

Motor 

M (

note below)

5

Channel A\

Channel A complement

6

Channel A

Channel A

7

Channel B\

Channel B complement

8

Channel B

Channel B

9

not connected

10

not connected

Accessories

Suitable strain 
relief

Lock

2 levers, Harting (09 18 000 9905)

Retainer

For sockets with strain relief:
1 retainer clip, height 13.5 mm, 3M (3505-8110)

For sockets without strain relief:
1 retainer clip, height 7.9 mm, 3M (3505-8010)

Latch

For sockets with strain relief: 2 pieces, 3M (3505-33B)

Summary of Contents for 403112

Page 1: ...ESCON 36 2 DC Servo Controller P N 403112 Hardware Reference CCMC Edition 2021 08 DocID rel9011 Hardware Reference...

Page 2: ...ed technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow the instructions given therein The ESCON 36 2 DC is considered as par...

Page 3: ...to increase reliability and service life of the described equipment The document contains performance data and specifications information on fulfilled standards details on connections and pin assignme...

Page 4: ...ER Indicates an imminent hazardous situation If not avoided it will result in death or serious injury WARNING Indicates a potential hazardous situation If not avoided it can result in death or serious...

Page 5: ...e ESCON 36 2 DC is a small sized powerful 4 quadrant PWM servo controller for the highly efficient control of permanent magnet activated DC motors up to approximately 72 Watts The featured operating m...

Page 6: ...make sure that any machine apparatus has been fitted with independent monitoring and safety equip ment If the machine apparatus should break down if it is operated incorrectly if the control unit bre...

Page 7: ...r Built in motor choke 300 H 2 A Inputs Outputs Analog Input 1 Analog Input 2 resolution 12 bit 10 10 V differential Analog Output 1 Analog Output 2 resolution 12 bit 4 4 V referenced to GND Digital I...

Page 8: ...MSL Extended range 1 6 000 10 000 m MSL Derating Figure 2 1 Humidity 5 90 condensation not permitted 1 Operation within the extended range temperature and altitude is permitted However a respective d...

Page 9: ...Specifications Technical Data ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 2 9 Figure 2 2 Dimensional Drawing mm...

Page 10: ...6 2 Immunity for industrial environments IEC EN 61000 6 3 Emission standard for residential commercial and light industrial environments Applied Stan dards IEC EN 61000 6 3 IEC EN 55022 CISPR22 Radio...

Page 11: ...plugging the USB interface may cause hardware damage If the USB interface is being hot plugged connecting while the power supply is on the possibly high poten tial differences of the two power supplie...

Page 12: ...using an electronically stabilized power supply make sure that the overcurrent pro tection circuit is configured inoperative within the operating range Note The formula already takes the following in...

Page 13: ...ence to get the cable assemblies pin assignment MAKE BAKE YOUR OWN a Check the Cable Selector Table 3 7 to find the required cables for the setup you will be using b Follow the cross reference to get...

Page 14: ...n order and choose the connection scheme that suits the respective compo nents you are using For corresponding wiring diagrams chapter 4 Wiring on page 4 31 3 4 1 Power J1 Figure 3 3 Power Socket J1 T...

Page 15: ...2 Table 3 10 Motor Socket J2 Pin Assignment Cabling Table 3 11 DC Motor Cable J2 Head A Prefab Cable Head B Signal Description Pin Color Pin 1 white Motor M Motor 2 brown Motor M Motor 3 black Motor s...

Page 16: ...J2A Head A Prefab Cable Head B Signal Description Pin Color Pin 1 Motor M Motor 2 Motor M Motor Specification Accessories Type 2 poles spring loaded contacts pitch 2 5 mm Suitable cables Rigid 0 14 0...

Page 17: ...ocket J4 Accessories J4 Head A Prefab Cable Head B Signal Description Pin Color Pin 1 Motor M Motor M note below 2 5 VDC Encoder supply voltage 5 VDC 70 mA 3 GND Ground 4 Motor M Motor M note below 5...

Page 18: ...cable pitch 1 27 mm Length 3 m Head A DIN 41651 female pitch 2 54 mm 10 poles with strain relief Head B DIN 41651 Plug pitch 2 54 mm 10 poles with strain relief J4A Head A Prefab Cable Head B Signal...

Page 19: ...I For best performance we strongly recommend using encoders with line driver Otherwise speed limitations may apply due to slow switching edges Figure 3 8 Encoder Input Circuit Ch A Differential analog...

Page 20: ...3 9 Encoder Input Circuit Ch A Single ended analogously valid also for Ch B Single ended Input voltage 0 5 VDC Max input voltage 12 VDC 12 VDC Logic 0 1 0 V Logic 1 2 4 V Input high current IIH typic...

Page 21: ...ad B Signal Description Pin Color Pin 1 white DigIN1 Digital input 1 2 brown DigIN2 Digital input 2 3 green DigIN DigOUT3 Digital input output 3 4 yellow DigIN DigOUT4 Digital input output 4 5 grey GN...

Page 22: ...ically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switching delay 8 ms PWM frequency...

Page 23: ...age 36 VDC 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switch...

Page 24: ...rel9011 Figure 3 14 DigOUT3 Circuit analogously valid also for DigOUT4 Figure 3 15 DigOUT3 Wiring Examples analogously valid also for DigOUT4 DigOUT Max input voltage 36 VDC Max load current 500 mA Ma...

Page 25: ...on Pin Color Pin 1 white AnIN1 Analog input 1 positive signal 2 brown AnIN1 Analog input 1 negative signal 3 green AnIN2 Analog input 2 positive signal 4 yellow AnIN2 Analog input 2 negative signal 5...

Page 26: ...o for AnOUT2 Input voltage 10 10 VDC differential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resistance 100 k differential 50 k referenced to GND A D converte...

Page 27: ...bal ance them Insert the USB connector first then switch on the power supply of the controller Figure 3 19 USB Socket J7 Note Column Head B Table 3 23 refers to USB terminals of your PC Table 3 23 US...

Page 28: ...crimper DF3 TA22HC for crimping contacts DF3 22SC Hirose hand crimper DF3 TA2428HC for crimping contacts DF3 2428SC USB Standard USB 2 0 USB 3 0 full speed Max bus supply voltage 5 25 VDC Typical inpu...

Page 29: ...motor with integrated Motor Encoder Ribbon Cable activate the motor terminal by setting both jumpers to CLOSED Figure 3 22 right Figure 3 20 Jumper JP1 Figure 3 21 Jumper JP1 Location Figure 3 22 Jump...

Page 30: ...Green Red off off INIT slow off DISABLE on off ENABLE 2x off STOPPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervoltage Error 5 VDC Undervoltage Error off 2x ERROR Thermal Overload E...

Page 31: ...2 DC Hardware Reference CCMC 2021 08 rel9011 4 31 4 WIRING Figure 4 25 Interfaces Designations and Location Remark The subsequent diagrams feature these signs PCB mounting hole Ground safety earth con...

Page 32: ...Wiring ESCON 36 2 DC Hardware Reference 4 32 CCMC 2021 08 rel9011 4 1 maxon DC motor SOCKET J2 Figure 4 26 maxon DC motor J2...

Page 33: ...Wiring ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 4 33 4 2 maxon DC motor with DC Tacho SOCKET J2 Figure 4 27 maxon DC motor with DC Tacho J2...

Page 34: ...Wiring ESCON 36 2 DC Hardware Reference 4 34 CCMC 2021 08 rel9011 4 3 maxon DC motor with separated Motor Encoder Cable SOCKETS J2 J4 Figure 4 28 maxon DC motor with Encoder separate Cables J2 J4...

Page 35: ...Wiring ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 4 35 SOCKETS J2 J4A Figure 4 29 maxon DC motor with Encoder separate Cables J2 J4A...

Page 36: ...Wiring ESCON 36 2 DC Hardware Reference 4 36 CCMC 2021 08 rel9011 SOCKETS J2A J4 Figure 4 30 maxon DC motor with Encoder separate Cables J2A J4...

Page 37: ...Wiring ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 4 37 SOCKETS J2A J4A Figure 4 31 maxon DC motor with Encoder separate Cables J2A J4A...

Page 38: ...eference 4 38 CCMC 2021 08 rel9011 4 4 maxon DC motor with integrated Motor Encoder Ribbon Cable SOCKET J4 Figure 4 32 maxon DC motor with Encoder integrated Ribbon Cable J4 Note For jumper settings c...

Page 39: ...Wiring ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 4 39 p age intention ally left blank...

Page 40: ...xamples analogously valid also for DigOUT4 24 Figure 3 16 Analog I Os Socket J6 25 Figure 3 17 AnIN1 Circuit analogously valid also for AnIN2 26 Figure 3 18 AnOUT1 Circuit analogously valid also for A...

Page 41: ...16 Table 3 13 Motor Socket J2A Specification Accessories 16 Table 3 14 Encoder Socket J4 Pin Assignment Cabling 17 Table 3 15 Encoder Socket J4 Accessories 17 Table 3 16 Encoder Cable 18 Table 3 17 En...

Page 42: ...into surrounding system 11 informatory signs 4 intended purpose of the device 5 interfaces location and designation 31 J jumper JP1 29 L LEDs 30 M mandatory action signs 4 N notations used 3 O operati...

Page 43: ...ESCON 36 2 DC Hardware Reference CCMC 2021 08 rel9011 Z 43 Index T technical data 7 tools recommended 28 U USB interface 27...

Page 44: ...eyond the narrow restrictions of the copyright law without the prior approval of maxon is not permitted and subject to prosecution under the applicable law 2021 maxon All rights reserved Subject to ch...

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