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LIFT CORPORATION   

Sht. 11 of 56  DSG# 

M-16-32

   Rev. 

C

  Date: 08/13/19

NOTE: 

No changes are necessary for OEM taillight fasteners. The taillight mounting 

screws can be removed with an 8mm wrench after liftgate is installed.

PREPARING PICKUP TRUCK - TAILLIGHT MOUNTING

INSTALLING FILLER STRIP

1.

%XWWWKH¿OOHUVWULSV.LWLWHPHQG

to-end to make 1 long strip at the top 
rear edge of the main frame housing 

(FIG. 11-1)

. Position each strip so the 

VKRUWÀDQJHDQGVFUHZKROHLVEXWWHG

against the back of the housing 

(FIG. 11-1)

. Ensure the top surface 

RIHDFK¿OOHUVWULSLVÀXVKZLWKWRS

surface the housing. 

2.

8VHHDFK¿OOHUVWULSDVDWHPSODWHWR

mark and drill hole in back of the main 
frame housing 

(FIG. 11-1)

.

3.

)DVWHQHDFK¿OOHUVWULSWRPDLQIUDPH

with a #12 x 3/4” long self-drilling 
screw (bagged bolts) 

(FIG. 11-1)

.

POSITIONING FILLER STRIPS

FIG. 11-1

FILLER STRIPS

MAIN FRAME 

HOUSING

NOTE: 

7KH¿OOHUVWULSVLQWKHNLW

will bridge the gap between 
liftgate and pickup bed. It is 

LPSRUWDQWWRIDVWHQWKH¿OOHU

strips to Liftgate before install-
ing the Liftgate on the truck.

FLANGE WITH 

SCREW HOLE

CAUTION

Before drilling holes in the main 
frame housing, ensure there are no 
obstructions to drill bit or no items 
that could be damaged by drill bit.

#12 SELF-TAP 

SCREW (3 PLACES)

FLUSH

Summary of Contents for 297890-01G

Page 1: ...F 250 F 350 F 450 PICKUP TRUCKS 2017 2020 GALVANIZED KIT P N 297890 01G MAIN FRAME MOUNTING BRACKET GALVANIZED P N 297887 01G QTY 2 19 1 2 LG FILLER PLATE GALVANIZED P N 297888 02 QTY 3 SPACER 1 8 X 2...

Page 2: ...N 902014 QTY 4 HEX CAP SCREW 1 2 13 X 1 1 4 LG GR5 P N 900781 02 QTY 6 BOLT KIT 9094 P N 289488 01 LOCK WASHER 1 2 P N 902011 6 QTY 6 PAN HEAD SCREW 10 24 X 3 4 LG P N 900753 07 QTY 8 HEX NUT 3 8 16...

Page 3: ...D P N 295999 01G CIRCUIT BREAKER BRACKET GALVANIZED P N 295998 02 QTY 1 NUT 1 4 20 P N 903163 01 QTY 2 PAN HEAD SCREW 1 4 20 X 3 4 LG P N 900002 1 QTY 2 HEX HEAD SELF DRILLING SCREW 12 X 3 4 LG P N 90...

Page 4: ...ECTOR 14 16 AWG P N 030491 QTY 2 CIRCUIT BREAKER 150 AMP P N 907207 02 QTY 1 SELF TAPPING SCREW 1 4 20 X 5 8 LG P N 900705 02 QTY 2 GROMMET NUT 1 4 P N 901015 03 QTY 2 NYLON PLUG 1 2 P N 908081 01 QTY...

Page 5: ...19 MOUNTING ANGLE P N 289543 02 QTY 2 LOWER MOUNTING ANGLE C2 LIFTGATE SMALL PARTS MANUAL KIT Continued P N 289484 01 CAMERA MOUNTING PLATE GMC P N 299602 01 QTY 1 CAMERA MOUNTING PLATE TOYOTA P N 299...

Page 6: ...sidewall Z Shear on each sidewall Consult vehicle body manufacturer for vehicle body strength data Make sure the forces created by the Liftgate are within the limits prescribed by the vehicle body ma...

Page 7: ...rame housing Then unbolt ship ping angle from each col umn on the Liftgate FIG 7 1 Save shipping angles to use for lower mounting brackets Liftgate will not stand upright without the shipping angles B...

Page 8: ...Date 08 13 19 REMOVE KNOCKOUTS KNOCKOUTS MAIN FRAME REMOVING KNOCKOUTS FROM MAIN FRAME HOUSING FIG 8 1 PREPARE LIFTGATE Continued 4 Verify which knockouts to remove from the bottom of main frame housi...

Page 9: ...ets Kit items to FROXPQ DWV FIGS 9 1 and 9 2 C2 LIFTGATE SHOWN WITH BOLT ON MAIN FRAME BRACKETS FIG 9 1 MAIN FRAME MOUNTING BRACKET 2 PLACES COLUMN 2 PLACES COLUMN FLAT 2 PLACES 3 8 LOCK WASHER 8 PLAC...

Page 10: ...truck the tailgate and rear bumper cannot be reinstalled TAILGATE STRIKER 2 PLACES REAR BUMPER TAILGATE REMOVING TAILGATE SUPPORTS FIG 10 1 REMOVING REAR BUMPER FIG 10 2 BUMPER MOUNTING BRACKETS SUPPO...

Page 11: ...face RI HDFK OOHU VWULS LV XVK ZLWK WRS surface the housing 2 8VH HDFK OOHU VWULS DV D WHPSODWH WR mark and drill hole in back of the main frame housing FIG 11 1 3 DVWHQ HDFK OOHU VWULS WR PDLQ IUDPH...

Page 12: ...ndtighten bolts and nuts Repeat for LH mounting bracket MAIN FRAME RH BRACKET RH MOUNTING BRACKET MAIN FRAME LH BRACKET 3 8 16 HEX BOLT 3 8 LOCK WASHER 3 8 HEX NUT 3 PLACES BOLTING LIFTGATE TO RH MOUN...

Page 13: ...ems that could be damaged 6 Hold RH mounting bracket against cor ner post of the pickup bed FIG 13 1 Then use 2 bracket holes to drill 2 holes IRU EROWV LQ RRU RI WKH SLFNXS bed FIG 13 1 Repeat for LH...

Page 14: ...bracket Repeat for LH mounting bracket 8 Use upper hole in the back of RH mounting bracket as a template to drill hole through inner side of corner post on pickup bed FIG 14 1 Then bolt RH mounting b...

Page 15: ...the platform to the ground FIG 15 1 USING CONTROL SWITCH TO LOWER LIFTGATE FIG 15 1 CAUTION Do not use a battery charger for connecting power to Liftgate power cables 2 Refer to operating instruction...

Page 16: ...ect black plastic plugs from the cover and mainframe FIG 16 1 5 Insert the spare tire crank handle through the holes in the liftgate main frame 6 Ensure spare tire can be accessed using the crank hand...

Page 17: ...gh the cord grip on back of main frame housing Leave about 2 of slack for power cables inside main frame housing 4 Route power cables along truck frame to truck battery FIG 17 1 Pull extra cable beyon...

Page 18: ...e con nection Install copper lugs Kit item on both ends of cable FIGS 18 1 and 18 2 Then connect cable to BAT terminal on 150A circuit breaker FIGS 18 2 and 18 3 and positive terminal on battery FIG 1...

Page 19: ...LIFT CORPORATION Sht 19 of 56 DSG M 16 32 Rev C Date 08 13 19 C2 PICKUP LIFTGATE HYDRAULIC ELECTRICAL SYSTEMS DIAGRAM FIG 19 1...

Page 20: ...sor mounting bracket locations on mainframe housing FIG 20 1 CAMERA AND SENSOR BRACKET LOCATION FIG 20 1 SENSOR MOUNTING BRACKET 4 PLACES CAMERA MOUNTING BRACKET 2 Bend camera mounting bracket approxi...

Page 21: ...ic ties Kit items FIG 21 2 Connect OEM camera harness to camera ATTACHING CAMERA TO MOUNTING PLATE AND MOUNTING BRACKET FIG 21 1 OEM CAMERA CAMERA MOUNTING BRACKET CAMERA MOUNTING PLATE ATTACHING CAME...

Page 22: ...CAMERA ANGLE FIG 22 1 5 Install each of the OEM sensors if equipped into 4 brackets as shown in FIGS 22 2 22 2A INSTALLING SENSORS IF EQUIPPED FIG 22 2 FIG 22 2A 6 Use plastic ties Kit items to secure...

Page 23: ...kout and sensor plugs if required from housing cover FIG 23 1 REMOVING HOUSING COVER SENSOR PLUGS AND CAMERA KNOCKOUT FIG 23 1 HOUSING COVER SENSOR PLUGS 4 PLACES 9 Reconnect ground battery cable to v...

Page 24: ...acket plates positioned and clamped together tack weld the angles and plates in position FIG 24 2 6 Unbolt tack welded lower brackets from truck frame FIG 24 2 Then QLVK ZHOG WKH EUDFNHW SODWHV DQG an...

Page 25: ...ping screws Kit item FIG 25 2 5 Install the license plate lights into the holes provided Refer to instruction sheet M 14 35 Then connect the license plate lights to the vehicle s wiring INSTALLING VEN...

Page 26: ...INSTALLING DROP PIN ON RH COLUMN C2 LIFTGATE SHOWN FIG 26 1 DROP PIN 6 To use the drop away platform feature install drop pin and 3 8 16 lock nut Kit items on the bottom of RH column FIG 26 1 Tighten...

Page 27: ...FIGS 27 1 and 27 2 RQ D DW VXUIDFH KHFN IRU proper operating speed and alignment with the ground USING CONTROL SWITCH TO LOWER PLATFORM FIG 27 2 4 Load the platform with the rated capacity and mea su...

Page 28: ...28 of 56 DSG M 16 32 Rev C Date 08 13 19 9 Lock the latch on LH side or RH side through the hole in the latch pin FIG 28 1 LATCH PIN LATCH LOCKING PLATFORM C2 LIFTGATE FIG 28 1 TEST OPERATION OF LIFT...

Page 29: ...0 2017 2019 SOPORTE DE MONTAJE DEL BASTIDOR PRINCIPAL GALVANIZADO N P 297887 01G CANT 2 SOPORTE DE MONTAJE DERECHO GALVANIZADO N P 297885 02G CANT 1 SOPORTE DE MONTAJE IZQUIERDO GALVANIZADO N P 297885...

Page 30: ...5 CANT 8 TORNILLO CON CABEZA HEXAGONAL 3 16 16 X 1 LG GRADO 5 N P 900778 02 CANT 12 ARANDELA DE PRESI N 3 8 N P 902011 4 CANT 20 TORNILLO CON CABEZA HEXAGONAL 1 2 13 X 1 1 4 LG GRADO 5 N P 900781 02 C...

Page 31: ...ALVANIZADO N P 295998 02 CANT 1 TUERCA 1 4 20 N P 903163 01 CANT 2 TORNILLO DE CABEZA TRONCOC NICA 1 4 20 X 3 4 LG N P 900002 1 CANT 2 TORNILLO CON CABEZA HEXAGONAL AUTOPERFORANTE 12 X 3 4 DE LARGO N...

Page 32: ...MATR CULA N P 907210 01 CANT 1 PASADOR PARA CADENA N P 289483 01 CANT 1 TORNILLO CON CABEZA TRONCOC NICA 10 24 X 3 4 DE LARGO N P 900007 6 CANT 2 TORNILLO AUTORROSCANTE 1 4 20 X 5 8 DE LARGO N P 9007...

Page 33: ...IL DE MONTAJE INFERIOR KIT DE MANUAL Y PARTES PEQUE AS PARA ELEVADOR C2 Cont N P 289484 01 PLACA DE MONTAJE PARA LA C MARA GMC N P 299602 01 CANT 1 PLACA DE MONTAJE PARA LA C MARA TOYOTA N P 299604 01...

Page 34: ...ara una correcta operaci n del C2 montado en la carrocer a de una camioneta es de FP 6LQ FDUJD La altura m ni ma de cama es de FP RQ FDUJD 7HQVLyQ HQ FDGD SDUHG ODWHUDO RPSUHVLyQ HQ FDGD SDUHG ODWHUDO...

Page 35: ...AR LOS PERFILES DE ENV O FIG 35 1 6LQ ORV iQJXORV GH HQYtR HO HOHYDGRU QR VH PDQWHQGUi HQ SLH QWHV GH UHWLUDU ORV SHU OHV YHUL TXH TXH HO HOHYDGRU HVWp DSR DGR FRQ XQ PRQWDFDUJDV R XQD WUDQVSDOHWD PDQ...

Page 36: ...ont 4 9HUL TXH FXiOHV DJXMHURV SUH SHUIRUDGRV se deben retirar de la base en la carcasa del bastidor principal FIG 36 1 Despu s retire los agujeros como sea necesario RETIRAR AGUJEROS PRE PERFORADOS R...

Page 37: ...l bastidor principal art culos incluidos en kit a las placas de las columnas 6 PLACA DE LA COLUMNA 2 LUGARES SOPORTE DE MONTAJE PARA EL BASTIDOR PRINCIPAL 2 LUGARES SE MUESTRA ELEVADOR C2 CON SOPORTES...

Page 38: ...cualquier otra herramienta en la plataforma de la camioneta FIG 38 1 CERRADURA DE PUERTA POSTERIOR Y ARANDELA 2 LUGARES PUERTA POSTERIOR PREPARAR LA CAMIONETA 1 Desatornille la puerta posterior y sop...

Page 39: ...TXH SXGLHUDQ GDxDUVH SRU OD EURFD PRECAUCI N 1 Junte los extremos de las 3 tiras de relleno para hacer una sola tira larga en el extremo posterior encima de la carcasa del bastidor principal FIG 39 1...

Page 40: ...rnos y tuercas Repita en el soporte izq SOPORTE DERECHO DEL BASTIDOR PRINCIPAL SOPORTE DE MONTAJE DERECHO SOPORTE IZQ DE BASTIDOR PRINCIPAL PERNO HEX 3 8 16 ARANDELA DE PRESI N 3 8 TUERCA HEX 3 8 3 LU...

Page 41: ...los postes esquineros de la plataforma del veh culo INSTALAR EL ELEVADOR Cont 6 Sostenga el soporte de montaje derecho contra el esquinero de la plataforma de la camioneta FIG 41 1 Despu s utilice 2...

Page 42: ...Z POSTERIOR INSTALAR EL ELEVADOR Cont 9 Desenganche y despliegue la plataforma Consulte el manual de operaci n si lo necesita Despu s ajuste la posici n del elevador para que la plataforma est nivelad...

Page 43: ...a camioneta de 12 voltios a los cables de alimentaci n del Elevador que salen de la parte posterior de la carcasa del bastidor principal 2 Consulte las instrucciones de operaci n para desplegar la pla...

Page 44: ...A IZQ LADO DEL CONDUCTOR FRENTE DEL ELEVADOR AGUJERO DE ACCESO PARA FORD 2017 2019 MODELO SUPER DUTY PARTE POSTERIOR DEL ELEVADOR 4 11 16 11 9 cm 4 3 8 11 1 cm 36 1 8 91 8 cm 37 13 16 96 cm 4 Retire d...

Page 45: ...Instale el disyuntor y el soporte art culos incluidos en el kit en la bandeja de la bater a de la camioneta dentro del compartimiento del motor FIG 45 2 3HUPLWD HO HVSDFLR VX FLHQWH SDUD TXH ORV FDEOH...

Page 46: ...erminal AUX del disyuntor 6 sin tensar la conexi n Instale la zapata de cobre incl en kit 6 46 2 Despu s conecte la terminal AUX al disyuntor de 150 A 6 6 Corte el cable positivo UHVWDQWH OR VX FLHQWH...

Page 47: ...A MOTOR CAF AMARILLO NEGRO O ROJO CONECTOR DE PUNTAS CAF DESCENDER NEGRO TIERRA TIERRA TIERRA A BOMBA MOTOR VERDE ELEVAR INTERRUPTOR SOLENOIDE CABLE 4 DISYUNTOR 150A BATER A DE CAMIONETA TIERRA A BAST...

Page 48: ...a carcasa del bastidor principal FIG 48 1 UBICACI N DEL SOPORTE DE LA C MARA Y DEL SENSOR FIG 48 1 2 Doble el soporte de montaje de la c mara aproximadamente 40 para un montaje correcto de la c mara F...

Page 49: ...el arn s para la c mara OEM a la c mara AGREGAR LA C MARA A LA PLACA DE MONTAJE Y EL SOPORTE DE MONTAJE FIG 49 1 C MARA OEM SOPORTE DE MONTAJE PARA LA C MARA PLACA DE MONTAJE PARA LA C MARA AGREGAR L...

Page 50: ...sensores de presi n OEM si se equipa en los 4 soportes como se muestra en 6 FIG 50 2A 6 Utilice cintillos de pl stico art de kit para asegurar los sensores en los soportes de montaje tal como se mues...

Page 51: ...ra en la bater a del veh culo INSTALAR LA C MARA Y LOS SENSORES SI SE EQUIPA Cont RETIRAR LOS TAPONES DE LOS SENSORES EN LA CUBIERTA DE LA CARCASA Y EL AGUJERO PRE PERFORADO PARA LA C MARA FIG 51 1 8...

Page 52: ...UWRV sin agujeros arts en kit a las placas de soporte en el bastidor de la camio neta FIG 52 2 3RVLFLRQH ORV SHU OHV SDUD TXH DOFDQFHQ ORV SHU OHV DWRUQLOOD dos en la parte baja de la carcasa 5 RQ ORV...

Page 53: ...53 2 INSTALAR TAP N RESPIRADERO EN EL DEP SITO DE LA BOMBA FIG 53 1 3 Instale las dos tuercas cuadradas pl sticas de ojal incl en kit para la matr cula en los agujeros cuadrados de la cubierta del ba...

Page 54: ...ZAR LA INSTALACI N DEL ELEVADOR Cont 6 Para bajar la plataforma de manera vertical instale el pasador para cadena y una tuerca de 3 8 16 art culos incluidos en kit en la parte inferior de la columna d...

Page 55: ...carga FIGS 55 1 y 55 2 sobre terreno SODQR 9HUL TXH OD FRUUHFWD YHORFLGDG GH RSHU aci n y alineaci n en relaci n al suelo 4 Cargue la plataforma con la capacidad nominal y mida el tiempo que toma ELEV...

Page 56: ...cha 13 08 19 REALIZAR LA PRUEBA DE OPERACI N DEL ELEVADOR Cont 9 Asegure el gancho en el lado derecho o izquierdo a trav s del agujero en el pasador del enganche FIG 56 1 PASADOR DEL ENGANCHE GANCHO C...

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