MAXA HWA1 0140 User& Installer'S Manual Download Page 7

HWA1-A & HWA1-H 

Air/Water chillers and heat pumps with axial fans

 

5

 

TECHNICAL CHARACTERISTICS

 

The 

HWA1/HWA1-H

  air-water  chiller/heat  pump  units  are  designed  for  commercial  and  industrial  applications,  they  are  very 

compact and still equipped with large-surface air  side exchangers ensuring a high  efficiency with the highest ratings of EER and 
COP. The use of scroll compressors with high efficiency and particularly robust together with the patented system of  oil recovery 
and distribution used on tandem circuits ensure high reliability with consistent performances. 
The units are all  equipped with high  and low pressure transducers, NTC  sensors  at the compressors’ inlet  and a  controller with 

microprocessor  with  integrated  driver  for  the  management  of  an  electronic  expansion  valve

  to  further  improve  the 

performances of the units for non-standard applications. 

5.1

 

CARPENTRY 

The 

HWA1-A/HWA1-H

 units are all made up of hot-galvanised thick sheet metal, painted with polyurethane powder enamels at 

180°C to ensure the best resistance against atmospheric agents. The front panel is hinged to the lift side to allow access to the 
internal components for inspection and maintenance. The screws and the inserts are made up of galvanized steel. 

5.2

 

REFRIGERANT CIRCUIT 

The  refrigerant  circuit  has  been  manufactured  according  to  the  UNI  EN  13134  directive  concerning  welding  procedures.  The 
refrigerant  gas  employed  in  these  units  is  R410A  type.  The  refrigerant  circuit  includes  in  its  basic  version:  electronic  expansion 
valve, liquid separator, liquid receiver, check valves for maintenance and control, safety device according to PED regulation (high 
pressure  switch),  relief  valve  for  the  refrigerant,  pressure  transducers  to  accurately  measure  the  evaporating  and  condensing 
pressures,  high  capacity  drier  unclogging  drier  filter  for  lamination  valve  and  remove  any  moisture  inside  the  circuit,  the  liquid 
indicator for controlling the refrigerant charge. The “

H

” heat pump versions are equipped with 4 way valve  for refrigerant cycle 

inversion and an outdoor air temperature measurement sensor. 

5.3

 

COMPRESSORS 

The compressors are scroll type, especially designed for operation with R410A refrigerant, and are mounted on a rubber material 
acting as a shock absorber.  The crankcase heater operates when the compressor  is off and stops when the compressor restarts 
operation. 

We recommend to turn ON the unit and to put it in standby mode at least 6 hours before the start-up. 

The inspection of the compressors is possible through the front panel of the unit  which allows also the monitoring of the inner 
components. 

5.4

 

AIR-SIDE HEAT EXCHANGER 

The air-side heat exchanger for chiller units is made entirely of aluminium with the new 

microchannel technology

 which allows to 

reduce significantly both the losses on the air side and the refrigerant charge; with this technology, the heat transfer across the 
front surfaces is more equally effective compared to conventional heat exchangers. The heat pump models equipped with finned 
heat exchangers with optimized fin pitch for operation at low temperatures. 

5.5

 

FAN MOTOR 

The fan motor is axial type with plastic aerofoil blades. It is statically and dynamically balanced and supplied with safety fan guard 
and inlet and outlet airflow of double flared profile specially shaped to increase  the efficiency and to reduce the noise level. The 
fan motor is AC type designed to operate at one or two speeds with star/delta (Y-Δ) connection regulated in pressure, or is a speed 
modulation brushless EC motor directly coupled and equipped with an integrated overheat protection device. The protection class 
of the motor is IPX4 according to CEI EN 60529. 

5.6

 

USER-SIDE HEAT EXCHANGER 

The user-side heat exchanger is made up of AISI 316 stainless steel braze-welded plates type, and is factory insulated with flexible 
close  cell  material,  as  for  the  heat  pump  models,  the  heat  exchanger  could  be  equipped  with  an  antifreeze  electric  heater 
(optional  KA  accessory  only  for  heat  pump  models).  Each  evaporator  is  equipped  with  a  temperature  sensor  for  antifreeze 
protection  that  activates  the  circulator,  even  in  the  case  where  the  unit  is  turned  off  when  meeting  the  setting  parameters  by 
controller. 

5.7

 

ELECTRICAL PANEL 

The electrical panel is manufactured according to European Union directives currently in force. To  reach the electrical panel, put 
the disconnecting switch  in  off position, (presence of a  door lock system)  and open the front  plate of the electrical panel after 
removing the fixing screws. The protection degree is IP34. The electrical panel is supplied with a terminal block with free contacts 
for the remote control ON-OFF switch. 

5.8

 

CONTROL SYSTEM 

The 

HWA1-A 

and

  HWA1-H

  units  are  all  equipped  with  a  central  system  adopting  a  microprocessor  with  overheat  control  logic 

managed by the signals sent by the pressure transducers and temperature sensors. The CPU also manages the following functions: 
water  temperature  regulation,  antifreeze  protection,  compressors’  time  setting  and  start-up,  management  of  fan  motor  and 
circulating  pump  (if  present),  alarms  reset,  alarms  notifications  and  operation  LED.  Upon  request,  the  microprocessor  can  be 
connected to a BMS remote control system. 

Summary of Contents for HWA1 0140

Page 1: ...rie Series Serie S rie Emissione Edition Au sgabeIssue HWA1 A H 10 2017 0140 0285 Catalogo Catalogue Katalog Brochure Sostituisce Superseedes Ersetzt Remplace AIR WATER CHILLERS AND HEAT PUMPS WITH AX...

Page 2: ...3 LOCATION AND MINIMUM TECHNICAL CLEARANCES 11 7 4 HYDRAULIC CONNECTIONS 12 7 5 HYDRAULIC CIRCUIT 13 7 5 1 Drainage system 13 7 5 2 Plant circuit loading 14 7 5 3 Plant drainage system 14 7 6 REFRIGER...

Page 3: ...AND POWER INPUT CURVES IN COOLING MODE FOR HEAT PUMP VERSIONS 27 13 8 DECLARED TOTAL OUTPUT CAPACITIES AND POWER INPUT CURVES IN HEATING MODE TAKING INTO ACCOUNT OF THE DEFROSTING CYCLES ACCORDING TO...

Page 4: ...reference material It declines also any responsibility for possible inaccuracies in the manual if due to printing or transcription errors The customer shall store any updated copy of the manual or par...

Page 5: ...e health and safety laws including 89 391 CEE 89 686 CEE 2009 104 CE 86 188 CEE 89 655 CEE and 77 576 CEE should be respected by every employer who must oblige the employees to respect them It points...

Page 6: ...AEL 8 h e 12 h TWA 1000 ml m for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier...

Page 7: ...ible through the front panel of the unit which allows also the monitoring of the inner components 5 4 AIR SIDE HEAT EXCHANGER The air side heat exchanger for chiller units is made entirely of aluminiu...

Page 8: ...quired protection also for the operation with low evaporation pressures especially when the thermal protection on the power supply circuit is not sure High pressure transducer for condensation control...

Page 9: ...tput capacity Water piping configuration Hydronic configuration Integrated tank kit Antifreeze Kit Plant system management module Fan motor type Silencing Coil treatment 00 Cooling only 01 40 kW 09 Re...

Page 10: ...only versions they are standard on heat pump models 3 Crankcase heaters for cooling only versions are standard in heat pump versions GI 0 Unit without plant management module 1 The additional module...

Page 11: ...at high temperatures Be sure to let the unit to become cool before beginning any maintenance work Be careful when working near condensing coils The aluminum fins are very sharp and can cause serious...

Page 12: ...the next water flow Loading group and discharge valve where it s required WARNING Make sure that when determining the pipe sizes you should exceed the maximum head loss on the plant side please refer...

Page 13: ...rage Models HWA1 A HWA1 H with 1 or 2 pumps for storage tank and free cooling A Plate heat exchanger B Flow switch C Service valve D Manometer for inlet pressure E Air vent valve F Safety valve G AC c...

Page 14: ...nit in order to make easy the operation it is recommended to install externally two draining valves on the water inlet and on the water outlet between the unit and the manual gate valves 7 6 REFRIGERA...

Page 15: ...ature ST Compressor inlet temperature SV Solenoide valve 7 6 3 Total heat recovery HWA1 A unit Refrigerant circuit C Compressor DT Compressor outlet temperature EV Electronic expansion valve FD Unidir...

Page 16: ...let temperature CL Tandem collector SV N C Solenoid valve FM Mechanical filter NR Non return valve SD Desuperheated gas sensor SS DHW inlet temp sensor 7 6 5 Refrigerant circuit of HWA1 H 0140 0147 un...

Page 17: ...lector SV N C Solenoid valve FM Mechanical filter NR Non return valve 4WV 4 way valve 7 6 7 Total heat recovery HWA1 H unit refrigerant circuit in cooling only C Compressor DT Compressor outlet temper...

Page 18: ...t with a dedicated line if you use a residual current circuit breaker choose a four pole one with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K The machine must...

Page 19: ...3 N for neutral line PE earth conductor Available for HWA1 A cooling only versions 7 8 PM MODULE PHASES PROTECTION The PM module detects the correct sequence of the 3 phases L1 L2 and L3 power supply...

Page 20: ...matically powered when the main switch is switched off The crankcase heaters are working properly if after some minutes the temperature of crankcase s compressor is about 10 C 15 C higher than ambient...

Page 21: ...nd ensure that the fan is stopped before opening the front panel The temperatures of heads and exhaust piping of the compressor are usually high Pay attention to the surfaces of the driver boards heat...

Page 22: ...Compressor Brand Bitzer Type D6 Scroll Number 1 2 Oil type quantity dm BVC32 2 7 BVC32 5 4 AC fan motor or Y for the model 0281 only for EC fan motor is available for EC data see the H version Type A...

Page 23: ...pressure high low MPa 4 2 2 7 Hydraulic circuit Water flow rate 2 L s 1 88 2 21 2 85 3 47 4 05 Available head pressure 2 kPa 75 7 73 4 64 5 73 4 64 7 Internal head loss 2 kPa 55 8 56 6 61 5 63 7 66 6...

Page 24: ...30 Y 87 8 25 7 3 42 104 3 27 2 3 83 35 84 7 29 2 2 90 100 6 29 4 3 42 40 79 8 30 7 2 60 95 5 32 2 2 97 45 75 1 34 4 2 18 89 4 35 0 2 56 13 4 COOLING PERFORMANCE DATA TABLES FOR HEAT PUMP UNITS AT DIFF...

Page 25: ...3 2 19 7 32 4 12 1 2 66 32 7 14 8 2 22 31 5 16 55 1 90 10 30 3 12 0 2 53 31 1 14 6 2 14 nd nd nd HWA1 0260 H 22 88 1 16 5 5 34 85 4 19 1 4 47 77 1 22 02 3 50 12 71 6 15 8 4 54 68 9 18 9 3 65 62 9 22 2...

Page 26: ...HWA1 A HWA1 H Air Water chillers and heat pumps with axial fans 26...

Page 27: ...apacity k W air temperature C HWA1 H 0140 HWA1 H 0147 HWA1 H 0260 HWA1 H 0272 HWA1 H 0285 10 0 12 0 14 0 16 0 18 0 20 0 22 0 24 0 26 0 28 0 30 0 32 0 34 0 36 0 20 25 30 35 40 45 input kW air temperatu...

Page 28: ...31 33 35 37 20 25 30 35 40 45 input kW air temperature C HWA1 H 0140 HWA1 H 0147 HWA1 H 0260 HWA1 H 0272 HWA1 H 0285 13 8 DECLARED TOTAL OUTPUT CAPACITIES AND POWER INPUT CURVES IN HEATING MODE TAKING...

Page 29: ...HWA1 A HWA1 H Chillers and Air Water heat pumps with axial fans 29...

Page 30: ...the hydronic circuit and the available head pressure of the plant gives us the minimum head of the circulator pump which should be installed 16 HEAT PUMPS AVAILABLE HEAD PRESSURE WITH INTEGRATED PUMP...

Page 31: ...w rate is referred to a T 5 C between the evaporator s inlet and outlet temperatures with nominal capacity at 7 C of the produced water The allowed maximum flow rate is corresponding to T 4 C Higher v...

Page 32: ...ure should not be lower than 25 C the lowest values which are not related to transitional or start up stages may cause system s failure with possible damages to compressor The maximum outlet water tem...

Page 33: ...at pump mode Operation s boundaries for chiller mode 0 5 10 15 20 25 30 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 Water temperature C Air ambient temperature C EC fan motor with pressure modulation AC...

Page 34: ...r flow rate correction factor is calculated in order to get the same temperature s difference that would be obtained without glycol The pressure drops correction factor takes into account the differen...

Page 35: ...rs and Air Water heat pumps with axial fans 35 22 DIMENSIONS Height H mm Max height of the packing mm 0140 0147 1985 2035 0260 0272 0285 2110 2170 Hydraulic connections Plant side 2 F Heat recoveries...

Page 36: ...a nufacturer reserves the right to modify the data whenever it is considered necessary Via S Giuseppe Lavoratore 24 37040 Arcole Verona Italy Tel 39 045 76 36 585 r a Fax 39 045 76 36 551 r a www maxa...

Reviews: