background image

 

1. 

The cartridge life is based on 72

o

F intake temperature, draining the 

 

condensate every 15 minutes or more often if in hot and humid climate. 

2. 

The 10,000 cubic feet must be de-rated by 2% for every 1

o

F above 72

o

F. 

 

The reverse applies to temperatures below 72

o

F.   

i.e. 

@   82

o

F  decrease capacity by 20%  

 

@   92

o

F  decrease capacity by 40% 

 

@ 102

o

F  decrease capacity by 60% 

 

CARTRIDGE COMPONENT IDENTIFICATION:

 

A. 

Sealed foil envelope 

makes sure it is not torn or punctured.  

 

Do not open until ready to install.  For extended storage re-wrap in two 

 

or three heavy duty zip lock bags.  Store in a cool, dry, dark place. 

B/C/D/  Remove and dispose of protective cap B & D and tape C prior to installing  
 

or filter will not function and may implode in filter housing, causing 

 

extensive damage to the compressor and contaminating the air. 

E. 

LifeBand

tm

 changes color from blue to beige along entire length. 

 

Replace 

ALL 

cartridges in system at this time.  It is advisable to pull out 

 

cartridge every 5 hours to inspect LifeBand

tm 

and for any  sign of moisture. 

F. 

Warning label read and understand this and any labels on the filter. 

G. 

Molecular sieve (beige beads) removes humidity 

H. 

Hopcalite catalyst converts trace amounts of carbon monoxide to  

 

carbon dioxide 

I. 

Activated charcoal removes bad odors and taste of lubricant  

J. 

O’ring seal –

 

make sure the O’ring is in place and in good condition.

 

 

Maximum cartridge life, once installed, is six months regardless if it has 

 

not reached the full processing capacity. 

-  

Maximum shelf life in unopened package is two (2) years 

DO NOT 

use where temp. could exceed 120F.

 

YOU MUST READ AND  UNDERSTAND THIS INFORMATION  

PRIOR TO FILLING BREATHING AIR CYLINDER!!

 

Typical processing capacity (cartridge life) @ 72

o

F intake temperature for 

Grade “E” breathing air SCUBA or SCBA @ 5000 psi.

 

Compressor model Max-Air 55 = 10,000 cubic feet (

or prox 30 hours of running time

Compressor model Max-Air 90 = 10,000 cubic feet (

or prox 18 hours of running time

 
MAKE SURE WHENEVER CHECKING FILTRATION THAT THE  
SYSTEM IS SHUT OFF AND COMPLETELY DRAINED OF AIR PRESSURE 
NOTE: 

 

 

BREATHING AIR PURIFICATION FILTER CARTRIDGE (DISPOSABLE)  Part Number LF-1002

Fits only compressor model Max-Air 90 with standard filtration  

Page 16 of 22

Summary of Contents for 90 PBAC

Page 1: ...vice max air com Max Air is a registered trademark with the U S patent office copyright 2006 This manual cannot be reproduced without the express written permission of Max Air WARNING DO NOT USE WITH...

Page 2: ...lling compressor you are now a filling station You must follow all local state and federal regulations Prior to filling a cylinder check the pressure rating and current hydro date stamped on cylinder...

Page 3: ...e year from purchase date Weight 276 lbs 125kg w 9 HP Honda engine Dimensions 42 L x 20 W x 28 5 H MAX AIR 90 9 0cfm TECHNICAL DESCRIPTION Model Approx output MAX AIR 90 260 L min 9 0cfm Drive motors...

Page 4: ...small particles of lubricating oil This condensate is a milky fluid and precipitates in the separators 2 3 Technical details of the compressor Block 2 3 1 Crankcase crankshaft piston cylinder The cran...

Page 5: ...and optimum separation 2 4 Base Frame Protective Frame Covers Depending on the specifications of the buyer the compressor rests on a base frame consisting of welded section steel with an additional f...

Page 6: ...or disconnect at the power source prior to any work Never weld high pressure tubing Never empty air cylinders completely The closed cylinder should always contain some residual pressure in order to av...

Page 7: ...set pressure relief blow off on the final stage is usually 10 above the cylinder rated pressure Example if you are filling a 3000 psi rated cylinder you should close the fill valve or shut off the com...

Page 8: ...with fresh oil at least once a year 4 7 Maintenance and air tightness test Besides the standard stipulated service works 4 8 we recommend you clean the compressor at regular intervals to notice any o...

Page 9: ...e sure that the holding spring on top is installed properly Only use original cartridges 4 8 5 Condensate drain system Condensate water oil vapors emulsion The color of this emulsion should be milky w...

Page 10: ...be carefully treated to prevent even the slightest damage Use only gasoline soft brushes of copper or nylon Do not use steel brushes screwdrivers etc Should you detect even the smallest damage rupture...

Page 11: ...ty valves must be replaced as complete parts 4 9 1 Cylinders When removing and replacing cylinders note that the piston is in the top position must be on the same level with the cylinder top edge Corr...

Page 12: ...w thread max hex screw M 6 1 0 kpm 7 ft lbs inner hex Screw hex screw M 8 2 5 kpm 18 ft lbs inner hex Screw hex screw M 10 4 5 kpm 32 ft lbs inner hex screw Valve head screw requires torque wrench tig...

Page 13: ...rrect Blocked cooling tubes or Tighten or replace gaskets leaking Check brush with soap replace Intake filter blocked Replace Intake hose bent Readjust Worn pistons or rings Replace Oil taste in deliv...

Page 14: ...elief valve factory preset to customer requirement 11 Front bearing cover 22 Check valve INSIDE upper separator 12 Fan wheel 23 Oil fill vent cap screw 13 Oil filler cap 24 Oil level indicator behind...

Page 15: ...n fold back flat prior to screw down housing cap C Read and remove tape c D Remove snap out plastic plug under tape E Remove plastic plug make sure internal O ring is present and lubricated use silico...

Page 16: ...H E Close up view of plastic plug E at bottom of cartridge B C D I J F G B C D E K H 27 x 2 dia E A Sealed Foil envelope not shown Part Number LF 65247 35 000 cft 72o F 5000psi Page 15 of 22...

Page 17: ...d for any sign of moisture F Warning label read and understand this and any labels on the filter G Molecular sieve beige beads removes humidity H Hopcalite catalyst converts trace amounts of carbon mo...

Page 18: ...14 1 4 x 1 3 4 dia A C E G I B D F H J Part Number LF 1002 10 000 cft 72o F 5000psi NOTE Dimensions exclude threaded plastic nipple w O ring Page 17 of 22...

Page 19: ...s USAGE The detection disc is specially treated to prolong its life A color change from tan to dark grey will occur in the presence of carbon monoxide The rate if change of color is directly related t...

Page 20: ...ly 4 Install window 3 with smooth small diameter against O ring 4 5 Insure window 3 is fully against shoulder of cap 2 6 Avoid spring or other hard objects touching window 7 Install so both elements c...

Page 21: ...ING BLUE Page 20 of 22 Remove top half of element housing and invert Place the blue moisture indicator down inside element against the glass taking care not to touch the blue element with your fingers...

Page 22: ...be carried out in compliance with the instructions contained in this manual Should the required work not be covered by the manual or assistance be required you are advised to contact Max Air directly...

Page 23: ..._______ _________________________________________________________________________________ _________________________________________________________________________________ ____________________________...

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