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MATWELD, INC.                          PHONE:(270) 444-0085                         FAX:(270) 443-6180

Matweld reserves the right to change parts, features, or specifications without notice.

12/09

GENERAL SAFETY PRECAUTIONS:

TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE SAFETY 

PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THE 

TOOL AND HOSE.  ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY.  READ TO UNDER-

STAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOU 

USE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL.  IN ADDI-

TION, FOLLOW ALL SAFETY GUIDELINES GIVEN TO YOU BY YOUR SUPERVISOR.  DO NOT USE 

THE TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF 

THIS TOOL.  FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR 

EQUIPMENT DAMAGE.

MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD 

PLANT.  MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION.  THE CUS-

TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-

TION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EF-

FICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS. UNDERSTANDING OF THE 

OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING 

THE TOOL.

    

•  DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY TRAINED 

OR UNDER THE SUPERVISION OF AN INSTRUCTOR.

•  CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE 

AVAILABLE.  NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED.  PERSON-

AL INJURY OR DAMAGE TO THE TOOL CAN RESULT.

•  OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL.  FLYING DE-

BRIS CAN CAUSE SERIOUS INJURY.

•  THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFE 

GRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.

•  MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES.  NEVER OVERREACH TO THE EX-

TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TO LOSE 

YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.

Summary of Contents for 00600

Page 1: ...NE 00733 KIT TYPE 6 STONE ADAPTER KIT 00797 8 x 2 x 1 1 2 TYPE 6 CUP STONE 00600 00600C CUP STONE GRINDER The Matweld 8 Cup Stone Grinder is designed for use in grinding the tops of frogs and rail The unique stone adjustment feature allows the operator to easily adjust the guard as the stone wears without the need for wrenches The double handles give the operator complete control of the tool FLOW ...

Page 2: ...2 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 ...

Page 3: ...ROL OVER OPERATOR OR MAINTAINER SELECTION THE CUS TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL S SUITABILITY FOR A PARTICULAR FUNC TION DURING USE OF TOOL GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EF FICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS UNDERSTANDING OF THE OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING THE TOOL DO NOT OPERATE THE TOOL UNTIL Y...

Page 4: ...E ALL TOOL REPAIR MAINTENANCE OR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON NEL ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES SAFETY GLASSES SAFETY BOOTS EAR PROTECTION AND OTHER SAFETY APPAREL DICTAT ED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL YOU ARE USING DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED ...

Page 5: ...4 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW ...

Page 6: ...NGE STONES WITH THE POWER SOURCE VALVE S IN THE ON POSITION TURN THE POWER SOURCE OFF 6 NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE ON POSI TION TURN THE POWER SOURCE OFF 7 NEVER TOUCH OR TRY TO STOP A MOVING STONE 8 ALWAYS CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM SPARKS 9 ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE SITE 10 WHEN CHANGING...

Page 7: ...4000 OPERATION 1 WITH THE POWER SOURCE IN THE OFF POSITION CONNECT THE HOSES DO NOT DRAGE THE SERVICE HOSE BY PULLING WITRH THE TOOL LOOP THE SERVICE HOSE IN THE WORK AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QWUICK DISCONNECT FIT TINGS WHILE WORKING BE AWARE OF HOSE LOCATION AT ALL TIMES 2 CONNECT THE TOOL TO THE POWER SOURCE 3 GRASP THE TOOL FIRMLY BEFORE TURNING ON THE VALVE THERE WI...

Page 8: ... VISCOSITY INDEX OF OVER 140 WORK FOR A WIDE RANGE OF OPERATING CONDITIONS THE FOLLOWING OILS MEET HTMA SPECIFICATION 5 7 AMOCO RYKON MV CITGO A W ALL TEMP SUNVIS 706 MOBIL D T E 13 CHEVRON EP MV TEXACO RANDO HDAZ OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE 5 HAVE TOOL INSPECTED AT LEAST ANNUALLY BY MATWELD OR A MATWELD QUALIFIED SE...

Page 9: ...SLOWLY BY HAND WHILE DEPRESSING THE SHAFT LOCKING PIN LOCAT ED ON THE SIDE OF THE DRIVE PLATE CASTING PLATE MOUNTED CUP STONE WHEN THE PIN ENGAGES LOCKING THE SHAFT REMOVE THE 4 BOLTS HOLDING THE STONE ON AND REPLACE WITH A NEW STONE DO NOT OVER TIGHTEN THE BOLTS TYPE 6 STONES WHEN THE PIN ENGAGES USE A 3 8 HEX KEY WRENCH TO REMOVE RETAINER NUT AND STONE INSTALL NEW GRINDING STONE AND TIGHTEN RETA...

Page 10: ...10 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER ...

Page 11: ...NG HOUSING INSERT PIGTAIL HOSE ASSEMBLY 5 O RING PLUG 8 JIC x 3 8 NPT 90 ELBOW 5 16 18 x 1 HEX HEAD BOLT 1 2 20 x 3 4 HEX HEAD BOLT 5 16 18 HEX JAM NUT 3 8 16 HEX JAM NUT 1 4 20 NYLOCK NUT 5 8 11 FLANGE NUT 1 4 SAE FLAT WASHER 5 16 SAE FLAT WASHER 1 2 LOCK WASHER 1 4 20 x 1 SHCS 10 32 x 3 8 SET SCREW 1 4 28 x 1 4 SET SCREW 1 4 28 x 3 8 DOG POINT SET SCREW 3 8 16 x 1 1 4 DOG POINT SET SCREW 10 24 x...

Page 12: ...BACK PRES SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI BACK PRESSURE MEASURED ON THE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE FIRST THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT A MAXIMUM TOOL OPERATING PRESSURE FOR EXAMPLE TOOLS WITH 2000 PSI OPERATING PR...

Page 13: ...13 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER DECAL LEGEND ...

Page 14: ...14 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER GENERAL NOTES ...

Page 15: ...N SUBJECTED TO DELIBERATE DAMAGE SHIPPING DAMAGE NEGLECT TAMPERING BY UNAUTHORIZED PERSONNEL OR DAM AGE BY IMPROPER USE STORAGE OR MAINTENANCE SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED DEFACED OR REMOVED SUCH ACTION VOIDS LIMITED WARRANTY EXCLUSIONS TO LIMITED WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESSED OR IMPLIED INCLUDING WITHOUT LIM...

Page 16: ...GPM CIRCUITS GRINDERS 09200A PRECISION FROG GRINDER 06000 PROFILE GRINDER 06900 06900A MULTI PURPOSE GRINDER TRIGGER VERSION AVAILABLE 05900 FROG PROFILE GRINDER TRIGGER VERSION AVAILABLE 00700 RAIL SURFACING GUIDE 04600 STRAIGHT STONE CW ROTATION TRIGGER VERSION AVAILABLE 04700 STRAIGHT STONE CCW ROTATION TRIGGER VERSION AVAILABLE 07500 CHAMFER TOOL 04800 CUP STONE GRINDER TRIGGER VERSION AVAILAB...

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