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Matrix T5X-04, Service Manual, Page: 1 / 74

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T 5 X - 0 4   ( D E L T A   M C B )   T R E A D M I L L

S E R V I C E   M A N U A L

Summary of Contents for T5X-04

Page 1: ...T 5 X 0 4 D E L T A M C B T R E A D M I L L S E R V I C E M A N U A L...

Page 2: ...1 Electrical Diagram 15 8 2 Motor Control Board MCB LED Instructions 18 8 3 MCB Wiring 19 8 4 Error Messages on Console 20 8 5 0140 01A0 01A2 Error Troubleshooting 21 8 6 01A3 Error Troubleshooting 21...

Page 3: ...Switch Replacement 51 9 17 Heart Rate Board Replacement 52 9 18 Blower Motor Replacement 53 9 19 Overlay Replacement 54 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 Treadmill Specificat...

Page 4: ...1 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION...

Page 5: ...e Matrix Treadmill Please leave a 78 75 2000 mm x 39 50 1000 mm landing zone behind the treadmill This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machi...

Page 6: ...this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or taking off parts This product must be used for its intended pu...

Page 7: ...box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it is the treadmill No lamps vending machines fans sound systems or any ot...

Page 8: ...d equipment free from dust and dirt 3 1 RECOMMENDED CLEANING TIPS 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied b...

Page 9: ...pproved solutions cleaning agents MUST be alcohol and ammonia free 2 Check the emergency stop button and cord for proper operation MONTHLY MAINTENANCE ITEMS 1 Inspect the power cord for damage inspect...

Page 10: ...s below STEP 1 Locate the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of the treadmill These bolts adjust the rear roller Do not adjust u...

Page 11: ...e unit STOP Ends workout and shows workout summary data PAUSE Pauses workout Pause duration can be set in Manager Mode NUMBER KEYPAD Workout data input for workout setup Speed adjustment during workou...

Page 12: ...ation will briefly explain the workouts and how to program the treadmill for each workout selection ROLLING HILLS WORKOUT OPERATION Rolling Hills is a level based workout that automatically adjusts th...

Page 13: ...ph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increases to 5 0 mph 8 0 kph STAGES...

Page 14: ...46 8 43 9 41 0 36 8 EXCEL LENT 44 2 41 0 39 5 35 2 41 0 38 6 36 3 32 3 GOOD 38 1 36 7 33 8 30 9 36 7 34 6 32 3 29 4 FAIR 35 2 33 8 30 9 28 2 33 8 32 3 29 5 26 9 POOR 32 3 30 5 28 3 25 5 30 6 28 7 26 5...

Page 15: ...distance on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds ACCUMULATED TIME N A N A 65 000 HOURS HOUR Total time on treadmill not editable TO RESET Press an...

Page 16: ...TTING DEFAULT MINIMUM MAXIMUM UNIT DESCRIPTION Disable Errors ON ON OFF N A Resets error log Accomplished by pressing INCLINE DOWN and SPEED DOWN for 3 5 seconds Elevation Minimum 28 20 239 N A Contro...

Page 17: ...nd SPEED DOWN keys for three seconds until Manager Mode appears on the middle LED display 2 Press any DOWN arrow key and Service Mode will appear on the display 3 Press ENTER once Service Mode is disp...

Page 18: ...15 8 1 ELECTRICAL DIAGRAM CHAPTER 8 TROUBLESHOOTING...

Page 19: ...16 8 1 ELECTRICAL DIAGRAMS P29 Digital Communication Wire CHAPTER 8 TROUBLESHOOTING...

Page 20: ...17 8 1 ELECTRICAL DIAGRAMS N95 UCB Little Board Wire N97 Hand Pulse Wire CHAPTER 8 TROUBLESHOOTING...

Page 21: ...ng Normal Light MCU Fault Off MSU No Power DOWN DSP5 Indicates if the console is commanding elevation down Light Normal Off No command from console received by the elevation motor UP DSP6 Indicates if...

Page 22: ...ING TB1 AC Motor Cable Socket TB2 Input Power Cable Socket J9 Inside Fan Cable Socket J10 Digital Communication Cable Socket J12 Elevation Motor Cable Socket J16 External Fan Cable Socket CHAPTER 8 TR...

Page 23: ...ltage C 02A7 Motor over current C 02AC Motor out of control speed too high C 02AD MCB over temperature C 02B2 Safety key signal is not received C 02B3 Machine type error C 02B5 Inverter senses that th...

Page 24: ...R Check the MCB LEDs If LED DOWN Figure A has no light check the console cable connections at the console and MCB Replace the console or cable as needed If LED DOWN has a light replace the incline mot...

Page 25: ...unning deck as needed b Replace the MCB 8 8 01AD ERROR TROUBLESHOOTING ERROR MESSAGE 0X029F 1 SYMPTOM a Motor over temperature 2 SOLUTION a Check the connection of the motor cable at the MCB Figure A...

Page 26: ...at the MCB Figure A b If the fans are running correctly replace the MCB FIGURE A 8 10 02B2 ERROR TROUBLESHOOTING ERROR MESSAGE 02B2 1 SYMPTOM a The emergency circuit on the interface board active 2 S...

Page 27: ...stant light replace the MCB d If this LED is not lit at all check the power to the MCB FIGURE A 8 12 04A0 ERROR TROUBLESHOOTING ERROR MESSAGE 04A0 1 SYMPTOM a No communication received 2 SOLUTION a If...

Page 28: ...motor cover and check to see if LED 12V DSP4 is lit on the MCB Figure A If the LED 12V is not lit check the incoming AC voltage to the MCB Replace the MCB if all power components are OK and there is...

Page 29: ...te grips for example the safety key strap or headphone wiring There are some things that will interfere with heart rate signal including florescent lighting electric dog fences large electric motors c...

Page 30: ...from the idler on the drive belt so that it is not slipping Check the rotation of the motor to find any dead spots or a wobble in the motor axle Check the condition of the drive belt Look for any wea...

Page 31: ...pad should look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known 3 Verify how your TV is mounted compare your machine to Figure C...

Page 32: ...check the internal cables and fittings inside your machine by removing the motor cover outlined in Section 9 1 Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the e...

Page 33: ...on at the console Figure C 3 After you have verified all connections are secure and a problem still exists verify power at the outlet Figure D If the outlet is not outputting 120 Volts check fitness r...

Page 34: ...re at the TV Figure B and the console Figure C 4 If the TV does not power on with the TV keypad attempt to power on the TV using the small handheld remote that came with the TV Figure D Used for chang...

Page 35: ...lding motor cover to the frame Figure A 3 Pull up on the rear of the motor cover to release the Velcro and remove the motor cover Figure B 4 Remove the 4 screws holding the lower shroud to the frame F...

Page 36: ...illips screwdriver Figure A 3 Remove both roller adjustment screws using an 8 mm Allen wrench Figure B 4 Remove the roller from the running belt Figures C D 5 Reverse Steps 1 4 to install a new rear r...

Page 37: ...Figure A 4 Remove the deck from the running belt Figures B C 5 Reverse Steps 1 4 to install a new running deck NOTE The running deck is waxed on both sides so the opposite side surface may be usable N...

Page 38: ...5 mm Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install new deck cushions 5 Tension th...

Page 39: ...ay from the drive belt Figures A B 3 Remove the front roller mounting screws using an 8 mm Allen wrench Figures C D 4 Remove the drive belt from the front roller and remove the roller from the running...

Page 40: ...ction 9 3 4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt and replace with a new belt Figures A B 6 New running belts should ALWAYS be installed on a new deck surface de...

Page 41: ...rail off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail 5 After reinstalling the side rail make sure end cap is on first before tightening screws for proper gap...

Page 42: ...install a new MCB Be sure to re connect the 5 wires removed from the old MCB in Step 4 Figure C NOTE The speed sensor wire from the motor is no longer used and can be tie strapped to a bracket 7 Auto...

Page 43: ...emove the four motor mounting screws Figure B 6 Lift the motor away from the treadmill Figure C 7 Reverse Steps 1 6 to install a new motor NOTE When reinstalling the motor make sure the red vibration...

Page 44: ...n Section 9 5 3 Remove the front roller screw on the drive belt side and loosen the screw on the opposite side Figure A 4 Lift the roller and remove the old drive belt Figure B 5 After installing a ne...

Page 45: ...the machine 2 Lift the treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 3 Remove the clip from the pin attaching the incline motor to...

Page 46: ...the incline motor Figure E 6 Lift the incline motor away from the treadmill Figure F 7 Reverse Steps 1 6 to install a new incline motor NOTE When installing the new incline motor make sure to replace...

Page 47: ...everse Steps 1 3 to install a new console NOTE Be sure to connect the 4 console cable connections before securing the console to the console frame Figure C 5 Auto Calibration must ALWAYS be run after...

Page 48: ...ht side of the treadmill Figure A 4 Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail Figure B FIGURE A FIGURE B FIGURE F FIGURE G 5 Remove the 5 Phillips screws and remov...

Page 49: ...Lift the frame from the mast arms and set it aside Figure I 9 Use a 6 mm Allen wrench to remove the lower mast arm mounting screws Figure J 10 Pull the mast arm from the side of the machine Figure K 1...

Page 50: ...9 12 3 Take off the cup holder from the right side of the treadmill Figure A 4 Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail Figure B 5 Remove the 5 Phillips screws an...

Page 51: ...nthread the wire harness Figures F G 7 Remove the spiral protective wrap from the top and bottom portions of the wire harness Figures H I FIGURE F FIGURE G FIGURE H FIGURE I 9 14 CONSOLE CABLE REPLACE...

Page 52: ...cable at the motor tray 3 connections total Figures L M show 2 of these connections the 3rd is the coax cable 11 Attach the new console cable to the pulling wire and gently pull the new cable up throu...

Page 53: ...llips screwdriver from the underside of the bar 3 Once the screws are removed lift the part carefully and disconnect any wire connections 4 Replace parts as needed on handle bar including the Quick St...

Page 54: ...gure B 5 Use a Phillips screwdriver to remove two screws one from each side of the mounting bracket Figure C 6 Turn the bracket and use a straight screwdriver or pliers to compress each end of the swi...

Page 55: ...e A 4 Disconnect the wires from each side of the Heart Rate Board Figure B 5 Use a Phillips screwdriver to remove two screws one from each side of the Heart Rate Board mounting bracket Figure C 6 Reve...

Page 56: ...e wire connections from the main circuit board to completely split the front and rear sections Figure B 5 Use a Phillips screwdriver to remove the two screws and washers holding the blower motor in pl...

Page 57: ...d remove the faulty overlay Figure B 5 Clean the console area with alcohol to remove any left over adhesive Figure C 6 Remove the protective film over the display window of the overlay Figure D 7 Peel...

Page 58: ...y to keep it in place then remove the protective film Figure H I 11 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 12 U...

Page 59: ...Calories Speed Incline Pace Heart Rate METS Watts Workouts Manual Rolling Hills Fat Burn 5K Target HR Gerkin Protocol Army PFT Navy PRT Marine PFT Air Force PRT Physical Efficiency Battery PEB One Bu...

Page 60: ...hite 17 004539 AD Socket Head Cap Screw M8 x 1 25P x 25mm 2 Blue 19 0000088905 Spacer 6 2 x 12 0 x 1 6 2 Blue 15 004859 AC Button Socket Head Cap Screw M8 x 1 25 x 20 mm 6 Red 14 0000086571 Flat Washe...

Page 61: ...3 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure To ensure correct assembly of the...

Page 62: ...tem 11 socket head cap screw Assembly Tip It is much easier to accomplish this task if the console base is left inside its shipping container Open Blue Assembly Bag Slide the urethane arms over the st...

Page 63: ...tor compartment Open Yellow Assembly Bag Make appropriate wire connections to the faceplate and then assemble to the console base using item 13 socket head cap screw item 23 lock washers and item 16 s...

Page 64: ...C J10 8 pin black connector to the console J16 2 pin white connector to the external fan J12 6 pin white connector to the incline motor TB2 3 pin connector from the choke 2 wires and a ground 1 wire...

Page 65: ...d 8 pin white connector from the console cable 8 pin black connector from the console cable This port is not used with the Delta MCB is used with the DCI MCB 2 pin black connector from the emergency s...

Page 66: ...ready assembled on the treadmill Replace the motor cover s and power the treadmill on The power button is located next to the power cord inlet ASSEMBLY COMPLETE Assembly is complete the running belt s...

Page 67: ...cket carefully read and follow these steps ATTENTION The TV must be tested for function after installation as some programming may be needed If the channels come in only in black and white or if you o...

Page 68: ...as outlined in Section 10 3 Step 6 making sure to hook up the new keypad and that the coax cable run up the console mast with the console cable is not pinched or wrapped around anything Figure C 4 Rem...

Page 69: ...ers from the bracket kit Figure E 6 Install the TV to the TV Mounting Bracket using the 4 screws shipped in the back of the TV Figure F 7 Run the coax cable from the console to the back of the TV Figu...

Page 70: ...oller cable into the console Figure J 11 Plug the TV controller cable into the back of the TV Figure K 12 Install the console and TV back covers Figure L NOTE Be sure to route the cables to the TV thr...

Page 71: ...ing shim provided on the underside of the treadmill The shim can be found mounted on the underside of the right hand side rail Remove the rear foot on the side of the treadmill that is resting low Ins...

Page 72: ...unds should take about 30 seconds 6 Turn off the treadmill power and remove the USB drive 7 Turn on the treadmill power the unit should Begin your workout in the display window Figure B This means tha...

Page 73: ...70 NOTES...

Page 74: ...71 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV B...

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