Matco Tools MPPC40DVI Owner'S Manual Download | Manualshive

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1703081-12MA

MPPC40DVI

OWNER’S MANUAL

4/2017

WARNING:

Read carefully and understand all

ASSEMBLY AND OPERATION

INSTRUCTIONS

before operating. Failure to follow the safety rules and other

basic safety precautions may result in serious personal injury.

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Summary of Contents for MPPC40DVI

Page 1: ...OWNER S MANUAL 4 2017 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ...

Page 2: ... diffuser cover are considered consumable items and are not covered under warranty 1 Year Accessories Warranty Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed under normal wear items are covered for 1 year Any shipping related to warranty repair is the responsibility of the customer 2 Year This warranty covers parts...

Page 3: ...a is clean dry and well ventilated Do not operate the plasma cutter in humid wet or poorly ventilated areas Always have your plasma cutter maintained by a qualified technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other people especially children away from you while you are cutting Keep harmful arc rays shielded from the view of ...

Page 4: ...ground lead before cutting Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece Avoid contacting the work piece or ground Do not attempt to repair or maintain the plasma cutter while the power is on Inspect all cables and cords for any exposed wire and replace damaged or wore cables immediately Use recommended replacement cables and cords Alway...

Page 5: ...plosive materials are present Remove all flammable materials within 35 feet of the plasma cutting arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires or explosions in hidden areas cracks or areas you cannot see Keep a fire extinguisher close in the case of fire Wear garments that are oil free with no pockets or cu...

Page 6: ...he specific application Proper Care Repair and Maintenance Always have power disconnected when working on internal components Do not touch or handle PC board without being grounded with a wrist strap Put PC board in static proof bag to move or ship Do not put hands or fingers near moving parts such as drive or fan Proposition 65 Warnings Plasma cutting equipment produces fumes or gases which conta...

Page 7: ...f 10 inches per minute when operating on 230V AC power Use the included adapter cord to run this unit off 120V AC power for a cutting capacity on steel of up to 1 8 at a travel speed of 10 inches per minute It cuts all electrically conductive materials See chart below It cuts a narrow kerf that results in a smaller heat affected zone for reduced warping The MATCO TOOLS MPPC40DVI is lightweight 18 ...

Page 8: ...Pilot Arc to Cutting Arc PLASMA TORCH AND CABLE The torch delivers compressed air and output power that is needed to create the plasma arc AMPERAGE ADJUSTMENT Variable adjust the output cutting amperage The higher output matches the thicker metal The maximum cutting thickness is up to 3 8 for this unit Please note that the maximum cutting thickness varies depending on the material type you are cut...

Page 9: ...AC or greater than 240 volts AC 2 POWER REQUIREMENT 120V AC single phase 120V 110 130V 50 60 Hz fused with a 20 amp time delayed fuse or circuit breaker is required DO NOT OPERATE THIS UNIT if the ACTUAL power source voltage is less than 110 volts AC or greater than 130 volts AC a When connecting this unit to 120V power connect the 120V adapter cord to the power cord pigtail that is attached to th...

Page 10: ...peration requirements as noted in the IMPORTANT SAFETY CONSIDERATIONS Section Switch on the power switch of the cutter to observe if the operation is normal If it is normal the fan should start up and the Power Indicator Light should be on If there is no compressed air or the air pressure is low the Low Pressure Indicator Light will be on Adjust the air supply valve until the air pressure is up to...

Page 11: ...e excess moisture Too much moisture in the cutter or torch may lead to operational trouble Always unplug the power supply before checking for and removing moisture 4 Safety Requirements Never allow the torch to be aimed at any part of a body Make sure to wear protective glasses and gloves while operating Work only in well ventilated areas If necessary use exhaust ventilation fans to keep fumes or ...

Page 12: ...h will need to be replaced Install an air dryer to your compressed air supply to prevent corrosion of the torch head Arc start circuit defective For assistance Contact the welder help line at 855 920 2399 Control circuit board is defective Replace control circuit board Control transformer defective Replace control transformer Have pilot arc but cutting arc does not ignite Work piece is painted or ...

Page 13: ...2 C 3 E Q 5 C16 2 R10 1 O U T A P R106 C11 R107 R96 R V 2 R V 3 C94 R110 R V 4 G 1 G 4 E 1 G 2 G 3 E 2 PPC40 10 14B23 MAIN 01 Q F GAS 1 2 3 FAN FAN1 1 2 CN3 1 2 CN1 1 2 3 CN4 CS CS RLY2 1 2 GUN ALARM POWER 1 2 3 R P 1 1 2 CN6 CN7 WORK LOW AIR PRESSURE G 5 E 5 5 V G N D VIOUT 1 2 3 0 15 0 33 AIR PRESSURE SWITCH 1 2 3 CN2 1 2 CN5 VCC SGND E 4 NTC1 NTC2 E 3 1 2 3 FAN FAN2 1 2 CN8 T P SW1 SW DPST T P ...

Page 14: ...ITCH 1 3 105400093 BACK PLASTIC BEZEL 1 4 105400048 GAS VALVE CONNECTOR 1 5 105400094 FAN SUPPORT 1 6 105400095 BOX FAN 1 7 105400096 GAS CONNECTOR SUPPORT 1 8 105400097 BOTTOM 1 9 105400053 GAS CONNECTOR 1 10 105400052 GAS PRESSURE REGULATOR INLET 1 11 105400067 GAS PRESSURE REGULATOR SUPPORT 1 12 105400054 GAS PRESSURE REGULATOR 1 13 105400055 GAS PRESSURE REGULATOR OUTLET 1 14 105400098 HANDLE ...

Page 15: ...01 CONTROL PC BOARD 1 22 105400061 AIR PRESSURE GAUGE 1 23 105400102 OUTPUT CONNECTION BOARD 1 24 105400103 FRONT PLASTIC BEZEL 1 25 105400104 FRONT PANEL 1 165400006 NAMEPLATE MPPC40DVI 1 26 105200203 CABLE HOLDER 1 27 105400071 POTENTIOMETER KNOB 1 28 105400062 STRAIN RELIEF 1 29 105400063 GROUND CABLE AND CLAMP 1 105400043 GROUND CLAMP ONLY 1 30 105400064 TORCH 1 105400038 TORCH COVER 1 1054000...

Page 16: ...Page of 16 1703081 12MA 16 Distributed by Matco Tools 4403 Allen Road Stow OH 44224 ww w m a t c o t o o l s c o m Made in China to Matco specifications ...

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