Matco Tools BRK10T Operating Instructions & Parts Manual Download

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BRK4T

BRK10T

Body Repair Kits

Model

Capacity

BRK4T

4 Ton

BRK10T

10 Ton

Printed in China

BRK4T-M0_072017

Read this manual and follow all the Safety Rules and Operating Instructions before using this product.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

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⑾⒀⒆

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㙀䴷঻࣋㺘
03D

Operating Instructions & Parts Manual

MATCO TOOLS

http://www.matcotools.com

Summary of Contents for BRK10T

Page 1: ...Safety Rules and Operating Instructions before using this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 㙀䴷㺘 03D 㙀䴷㺘 03D July 2017 Operating Instructions Parts Manual MATCO TOOLS http www matcotools com ...

Page 2: ...se or missing parts are noted Any equipment that appears damaged in any way is found to be worn or operates abnormally shall be removed from service until repaired If the equipment has been or is suspected to have been subjected to an abnormal load or shock immediately discontinue use until inspected by a factory authorized repair facility contact distributor or manufacturer for list of authorized...

Page 3: ... QRW SXOO SRVLWLRQ RU PRYH VHWXS E WKH KRVH RLQJ VR FDQ GDPDJH WKH KRVH RVHV DOVR PXVW QRW FRPH LQ FRQWDFW ZLWK FRUURVLYH PDWHULDOV VXFK DV EDWWHU DFLG FUHRVRWH LPSUHJQDWHG REMHFWV DQG ZHW SDLQW 1HYHU SDLQW D FRXSOHU RU KRVH QVSHFW HDFK UDP DQG FRXSOHU EHIRUH HDFK XVH WR SUHYHQW XQVDIH FRQGLWLRQV IURP GHYHORSLQJ QVSHFW WKH KRVH for wear R QRW XVH UDPV LI WKH DUH GDPDJHG DOWHUHG RU LQ SRRU FRQGLWLR...

Page 4: ...engaged before applying load 3 Ensure load is centrally applied to attachment or ram saddle Do not attempt off center loading 4 Always monitor the force applied to work piece by using a load cell and indi cator or monitor pressure developed in the ram by using an in line pressure gauge then calculate the applied force using the formula F P x A where F lbs force P pressure in psi and A effective ra...

Page 5: ...ase i Vertical Push ii Horizontal Push Rubber Head 100 A Pushing ii Horizontal Push Flat Base Male Connector Ram Rubber Head 100 Flat Base Combination Head 900 iii Horizontal Push with Extension 25 Releasing Pressure on Work Piece Slowly carefully turn the release valve counter clockwise until ram retracts to desired position Never turn release valve more than 1 2 of a full turn The ram return sys...

Page 6: ...IXOO ORZHUHG UHPRYH WKH RLO OOHU VFUHZ IURP WKH SXPS UHVHUYRLU DV DERYH D WKH SXPS RQ LWV VLGH DQG GUDLQ WKH ÀXLG LQWR D VXLWDEOH FRQWDLQHU NOTICE LVSRVH RI K GUDXOLF ÀXLG LQ DFFRUGDQFH ZLWK ORFDO HQYLURQPHQWDO UHJXODWLRQV 3 Set pump in its level upright position LOO ZLWK JRRG TXDOLW MDFN RLO WR ZLWKLQ RI WKH RLO OOHU VFUHZ KROH RSHQLQJ 5 Perform Bleeding Air from System SURFHGXUH SDJH 5HLQVWDOO R...

Page 7: ...RYHUORDG FRQGLWLRQ QVXUH UHOHDVH YDOYH FORVHG RQWDFW Service Center 5DP ZLOO QRW UHWXUQ ÀXLG WR SXPS 0DOIXQFWLRQLQJ FRXSOHU GDPDJHG application 5HVHUYRLU RYHU OOHG Secure load by other means Open release valve depressurize pump and hose remove application and replace coupler 6HFXUH ORDG E RWKHU PHDQV RSHQ release valve depressurize pump and hose remove application then GUDLQ ÀXLG WR SURSHU OHYHO R...

Page 8: ...sembly with coupler 1 4 F040 00001 000 Blow Molded Case 1 5 F040 42000 000 Hydraulic Spreader 1000 lb capacity 1 6 F040 40002 000 Combination Head 1 7 F040 43000 000 Rubber Head 1 8 F040 40004 000 Ram Toe 1 9 F040 40005 000 Plunger Toe 1 10 F040 44000 000 Flat Base 1 11 F040 40003 000 Serrated Saddle 1 12 F040 40001 000 Wedge Head 1 13 F040 41600 000 Male connector 1 14 F040 41400 000 Extension Tu...

Page 9: ...005 000 Ram Toe offset 1 9 F100 40006 000 Plunger Toe offset 1 10 F100 40001 000 Flat Base 1 11 F100 40004 000 Serrated Saddle 1 12 F100 40002 000 Wedge Head offset 1 13 F100 41500 000 Male Connector 1 14 F100 41400 000 Extension Tube 4 1 15 F100 41300 000 Extension Tube 10 1 16 F100 41200 000 Extension Tube 18 1 17 F100 41100 000 Extension Tube 27 1 18 F040 90107 K02 Oil Filler Screw 1 19 F040 90...

Page 10: ...here A 2 411 in2 1 000 1 002 415 2 000 2 004 830 3 000 3 006 1 244 4 000 4 008 1 659 5 000 5 010 2 074 6 000 6 012 2 489 7 000 7 014 2 903 8 000 8 016 3 318 9 000 3 733 10 000 4 148 11 000 4 562 12 000 4 977 13 000 5 392 14 000 5 807 15 000 6 221 16 000 6 636 17 000 7 051 18 000 7 466 19 000 7 881 20 000 8 295 For Model BRK4T A 0 998 in For Model BRK10T A 2 411 in Example 1 Model BRK4T exerting 5 ...

Page 11: ...11 Matco Tools 4403 Allen Road Stow OH 44224 1096 U S A Tel 866 BUY TOOL Matco Website http www matcotools com ...

Page 12: ... DESCRIBED ABOVE 2 Matco Tools SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CON...

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