Mastervolt 45512000 User Manual Download Page 1

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USERS MANUAL / GEBRUIKERSHANDLEIDING

BETRIEBSANLEITUNG / MANUEL UTILISATEURS

ALPHA ALTERNATOR

12/90, 12/130, 24/75, 24/110 & 24/150

HIGH OUTPUT ALTERNATORS WITH ALPHA PRO II REGULATOR

MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam

The Netherlands

Tel.: +31-20-3422100

Fax.: +31-20-6971006

www.mastervolt.com

100000000002887/02

Summary of Contents for 45512000

Page 1: ...UEL UTILISATEURS ALPHA ALTERNATOR 12 90 12 130 24 75 24 110 24 150 HIGH OUTPUT ALTERNATORS WITH ALPHA PRO II REGULATOR MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100...

Page 2: ...and installation precautions 6 2 6 Warning regarding life support applications 6 2 7 Warning regarding the use of batteries 6 3 HOW IT WORKS 7 3 1 Alpha alternator 7 3 2 Alpha Pro II regulator 7 3 2 1...

Page 3: ...MasterBus network 19 6 3 MasterBus functions 20 6 3 1 Monitoring 20 6 3 2 Alarms 20 6 3 3 History 20 6 3 4 Configuration 21 6 3 5 Alpha Pro II event source list Alpha Pro II as event source 22 6 3 6...

Page 4: ...t with the locally applicable standards and taking into consideration the safety guidelines and measures section 2 of this manual Keep this manual at a secure place 1 2 GUARANTEE SPECIFICATIONS Master...

Page 5: ...correct condition in a closed well ventilated room protected against rain moist dust and condensation observing the instructions in the users manual WARNING Never use the Alpha alternator Alpha Pro I...

Page 6: ...abling Fuses between the batteries and the electrical installation can not prevent damage caused by reversed polarity and the warranty will be void Secure the DC wiring with a fuse according to the gu...

Page 7: ...tage regulator controls the alternator s output voltage It is designed for optimal recharging of both wet gel AGM and li ion batteries Battery charging is accomplished in three automatic stages BULK A...

Page 8: ...ure sensor is not included in the delivery of the Alpha Pro II regulator By installing this battery temperature sensor the charge voltages are automatically adapted for deviating temperatures Figure 3...

Page 9: ...r the alternator Note that the alternator support has to be made suitable for handling the high forces as well CAREFUL Any changes to the alternator including the alternator s wiring pulley and or mou...

Page 10: ...a clockwise or counter clockwise direction 4 4 3 Mounting step by step 1 Determine the alternator mounting location 2 Loosely attach the mounting bracket to the engine with the mounting engine bolts P...

Page 11: ...nsition resistance as far as possible Use cables of the correct size See specifications section 9 for recommended wire sizes Use the supplied cable assembly for connection of the Alpha Pro II regulato...

Page 12: ...rminal of the Alpha Pro II regulator Connect the other wire end through a switch S1 with normally open contacts to the positive pole of the battery as indicated You can use the ignition switch figure...

Page 13: ...at mode Switching on some loads during operation will solve this problem Figure 9 Connection of a tachometer position of the terminals may differ see APPENDIX figures A 6 till A 9 The Alpha Pro II reg...

Page 14: ...positive pole of the battery Do not connect these wires to the input of the battery isolator NOTE As battery voltage sensing is performed by the Alpha Pro II regulator you can use a battery isolator t...

Page 15: ...before the configuration can be locked and the Alpha Pro II made operational see Chapter 6 for more extensive explanation on using MasterBus 1 Go to Configuration page 2 Go to group System and select...

Page 16: ...he engine is running be aware of moving parts like V belts NOTE See section 3 2 1 for explanation of the bulk absorption and float mode Be sure no loads or any other charging sources are on Be sure th...

Page 17: ...to indicate Bulk phase 3 Yellow LED tot indicate Absorption phase 4 Yellow LED to indicate Float phase 5 Green LED to indicate MasterBus traffic Figure 16 Connections of the Alpha Pro II regulator 1 2...

Page 18: ...ng purposes Changing absorption time is possible with the mode selector in MasterBus 9 o clock position and the configuration unlocked Refer to section 6 3 4 Adjustable range 0 minutes up to 10 hours...

Page 19: ...configuration Mastervolt also offers several interfaces like the Modbus interface making even non MasterBus devices suitable to operate in the MasterBus network For central monitoring and control of...

Page 20: ...of charge Battery state of charge calculated by the shunt Battery voltage Battery voltage V measured by the MasterShunt Battery current Battery current A measured by the MasterShunt Battery temp Batte...

Page 21: ...login RPM event at Number of revs at which an event takes place 1000 rpm 200 10000 rpm Small engine Option to minimize torque load by decreasing charging current This prevents a small engine from stal...

Page 22: ...ist in manual of the selected device Event x data Data is linked to the command See also figure 16 Off Off On Copy Copy Invert Toggle Event x 1 The next event appears after enabling Event x Disabled S...

Page 23: ...Shunt connected many things are different using the Alpha Pro II regulator 1 There are two options to place a temperature sensor The MasterShunt temperature sensor is preferably placed onto the batter...

Page 24: ...150 running hours or at least every year whatever comes first Make sure that the alternator is securely mounted to its applicable brackets The brackets in turn need to be bolted securely to the engine...

Page 25: ...nal is 12 24V Voltage on the reg on terminal of the regulator is 0V Engine is not running Start the engine 2 Amps fuse in brown wire is blown Check the 2 Amps fuse and replace if necessary Problem wit...

Page 26: ...switch S1 must be open when the engine is not running Check wiring between battery and reg on terminal Output voltage too high The regulator measures a too low battery voltage and tries to compensate...

Page 27: ...pe A type Weight 5 5 kg 12 1 lbs 10 1kg 22 3 lbs Number of mounting positions 3 1 24V models Model 24 75 24 110 24 150 Part number 48524075 48524110 48524150 Type enclosure see APPENDIX B B C Charge c...

Page 28: ...le range absorption Li ion 13 15V 26 30V Adjustable range float Li ion 13 13 9V 26 27 8V Battery temperature compensation 30mV C Absorption time 4 hours adjustable range 0 min up to 24 hours Cable ass...