MASTERPAC PAV20/20 Operation Manual Download Page 11

 

 

- 10 -

and reliable repair. 
References to appropriate tools are made throughout the manual. 
 

Self-Locking Nuts 

These must not be reused. 
 

Thread Locking Compound 

Use the grade of compound recommended. Clean and degrease the 
joint or threads before application. 
 
 

 

 

8.1 HEAD COVER ASSEMBLY

Refer to section Parts manual 10.2 

PAV20/20.01 HEAD COVER ASSEMBLY

This ASSEMBLY REQUIRES TO BE REPLACED AS A KIT. 
1

Remove the M6 X 40 SOCKET CAPSCREWS (3), M6 FLAT WASHER 

(4) and M6 SPRING WASHER (5); 
      PS

The No.

3

above indicates the ITEM NO. of the part in Parts 

Catalogue. 
2

Remove HEAD COVER LEFT(1) and HEAD COVER LEFT(2). 

 

8.2    LOWER COVER ASSEMBLY

Refer to section Parts manual 

10.3

PAV20/20.08 LOWER COVER ASSEMBLY

This ASSEMBLY REQUIRES TO BE REPLACED AS A KIT. 
1

Remove HEAD COVER ASSEMBLY

93

,M6 FLATWASHER

94

and M6 FLATWASHER

95

2

Remove LOWER COVER LH

91

and LOWER COVER RH

92

 

8.3    HANDLE ASSEMBLY

Refer to Parts manual section 10.6

PAV20/20.06 HANDLE ASSEMBLY

 

1

Remove Screws

39

)、

Spring Bracket

60

)、

Spring Bracket

40

2

Lift Handle left 

42

then Handle 

 Trigger Side

34

in turn. 

Remove Retaining Screws

57

, Flat washer

61

 

3

Lift off the handle complete 

Note: Taking care not to discard. 

 

1. Remove M8 socket set screw (item 64 in head assembly) 
2. Unscrew the accumulator using a 90mm 

C

 spanner

MASTERPAC 

ENGINEERINGCO.,LTD part number PAV20/20-GJ01

 

3. With the accumulator removed its state of gas charge may be 
assessed by inserting a blunt object, such as the blunt end of a pencil, 
into the hole at the end of the thread and pressing it against the 

8. DISMANTLING PROCEDURE 
 

Summary of Contents for PAV20/20

Page 1: ...Professional Compaction OPERATION MANUAL HYDRAULIC BREAKER PAV20 20...

Page 2: ...2 1 RECOMMENDED HYDRAULIC OILS 2 2 2 OIL SUPPLY FILTRATION 2 3 3 SAFETY PICTOGRAMS USED ON THIS EQUIPMENT 3 4 SAFETY 3 5 5 OPERATION 5 7 6 FAULT DIAGNOSIS 7 9 7 SERVICING AND MAINTENANCE 8 10 8 DISMAN...

Page 3: ...the green EHTMA triangle surrounding a green letter C Weight kg 27KG Sound power dB A 109 Db A Vibration Levels m sec2 8 34 m sec2 Blow Strength joules 115 J Tool Shank Size Hex x Length 25 108 mm 1 1...

Page 4: ...se of this type of equipment This equipment can be lethal if used incorrectly l The wearing of gloves is particularly important in cold weather Some materialswhen being broken produce a lot of fine du...

Page 5: ...or leaks by holding a piece of cardboard near to the suspect area If hydraulic oil does penetrate the skin or is ingested seek medical help immediately l Never attempt to dismantle the pressure accumu...

Page 6: ...ert the required steel l In the case of steels with an edge e g chisels and asphalt cutters etc ensure they are inserted in the correct orientation l Swing the latch fully upwards l If fitting a tampi...

Page 7: ...ppropriate instructions l Position the steel at 90 to the surface to be broken l Adopt a stable stance legs slightly apart and feet clear of the steel with the body upright l Do not overreach l To com...

Page 8: ...always check more basic and obvious causes of it failing to operate l Are the hoses coupled correctly l Is the flow turned on at the supply source l Are there any blockages in hoses and couplings l I...

Page 9: ...ine Servicing The breaker is self lubricating and requires no routine servicing other than daily cleaning and checks for oil leaks Daily clean the handles and ensure they are free of grease and oil Da...

Page 10: ...ed out and the COSHH regulations read and understood l It is recommended that all disturbed seals be renewed If a seal is reused it should be closely examined for cuts flaws or wear A seal that is sus...

Page 11: ...R COVER ASSEMBLY This ASSEMBLY REQUIRES TO BE REPLACED AS A KIT 1 Remove HEAD COVER ASSEMBLY 93 M6 FLATWASHER 94 and M6 FLATWASHER 95 2 Remove LOWER COVER LH 91 and LOWER COVER RH 92 8 3 HANDLE ASSEMB...

Page 12: ...e details on the starter spool see section 10 7 2 7 Remove oscillator spool assembly 7 dismantle clean and check condition If scored badly worn or the spool does not move freely the entire assembly wi...

Page 13: ...may be beyond the scope of most workshop facilities Service exchange units are available If replacing the bush ensure the orientation is correct so that when edge steel for example a clay spade is fi...

Page 14: ...the cylinder and can be moved up anddown without a feeling of tightness or grittiness Remove the injector 13 Apply a smear of hydraulic oil to the outside of the piston and insert into the cylinderand...

Page 15: ...the recess in the spring cap in the cylinder and push down 11 Insert the two M12 holding down bolts 71 Screw in until slack is taken up and then tighten each a quarter turn at a time to close gap betw...

Page 16: ...r to dismantling 2 Check function of trigger before fitting Head Covers Replace the Head Covers 9 7 Hear covers Protective Covers refer to section 10 2 PAV20 20 01 Hear covers Assembly section 10 3 PA...

Page 17: ...n P O Box 38 91280 St PIERRE DU PERRAY FRANCE Tel 33 6 12 70 02 63 E mail intlsales masterpac eu MASTERPAC ASIA Add No 20 Dalian Road Baohe Industrial Estate P R C Tel 86 551 64846601 64846580 Fax 86...

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