MasterCraft 58-8023-2 Operating Instructions And Parts Manual Download Page 1

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Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
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Operating Instructions and Parts Manual

WS0973, 58-8023-2

Arc Welder

Description

This Mastercraft Arc Welder is designed to
be used on standard 115 V household
current. It is equipped with an output
control to accurately select the proper
current needed for various welding
conditions. Internal components are
thermostatically protected.

This welder can weld up to 1/8” steel in a
single pass. Recommended electrode size
is 1/16” diameter for 15 A circuits, up to
5/64” diameter for 20 A circuits. For
replacement electrodes, call 1-866-220-
2097 for the nearest authorized service
centre.

Unpacking

When unpacking, inspect carefully for any
damage that may have occurred during
transit. Report any damaged or missing
items by calling 1-866-220-2097.

Circuit Requirements

This equipment 
requires a

dedicated 115 V circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run other
appliances, lights, or tools on this
circuit while operating this equipment.
Extension cords are not recommended.
Blown fuses or tripped circuit breakers
can result from failure to comply with
this recommendation.

Components and Controls

1. Work Clamp- connect to workpiece

2. Electrode Holder - holds electrode

welding rod

3. Power Cord - plug into 115 V outlet.

4. Power Switch - High/Off/Low.

!

CAUTION

5. Indicator Light - light activates if

thermostat has automatically shut unit
off.

6. Hand-shield hook - for hanging the

hand-shield for storage and transport.

7. Cable Keepers - for wrapping the

cables during storage and transport.

8. Storage Pocket - for storing the

chipping hammer/brush. Also can be
used for storing a tube of welding
rods.

General Safety

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

!

DANGER

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:  

Note means any additional

information pertaining to the product
or its proper usage.

Always keep a fire
extinguisher accessible
while performing arc
welding operations.

!

WARNING

!

CAUTION

!

WARNING

Figure 1 - Welder Components and Controls

IN972300AV 7/04

Low

15 A

High

20 A

Heat

Circuit Breaker or

Setting

Slow Blow Fuse

1

2

3

4

5

6

7

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

8

Summary of Contents for 58-8023-2

Page 1: ...hile operating this equipment Extension cords are not recommended Blown fuses or tripped circuit breakers can result from failure to comply with this recommendation Components and Controls 1 Work Clamp connect to workpiece 2 Electrode Holder holds electrode welding rod 3 Power Cord plug into 115 V outlet 4 Power Switch High Off Low CAUTION 5 Indicator Light light activates if thermostat has automa...

Page 2: ...tric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts Wear ear plugs when welding overhead to prevent spa...

Page 3: ...elds during welding may have other health effects which are not known Always be sure that the welding area is secure and free of hazards sparks flames glowing metal or slag prior to leaving Be sure that WARNING WARNING WARNING 3 WS0973 58 8023 2 equipment is turned off and electrode is removed Be sure that cables are loosely coiled and out of the way Be sure that all metal and slag has cooled ADDI...

Page 4: ...rust paint oil scale or other contaminants These contaminants make welding difficult and cause poor welds All persons operating this equipment or in the area while equipment is in use must wear protective welding gear including eye protection with minimum shade 10 lens flame resistant clothing leather welding gloves and full foot protection If heating welding or cutting materials that are galvaniz...

Page 5: ...eak it loose by quickly twisting or bending at the holder while pulling upward If the electrode does not break loose disengage the electrode by releasing it from the holder ELECTRODE TYPE AND SIZE Two types of electrodes are recommended for this welder The electrodes are designated as follows 1 E 6013 GENERAL PURPOSE All position smooth deposit rod with low spatter For all mild steel and general p...

Page 6: ... and protective clothing when removing slag Hot flying debris can cause personal injury to anyone in the area After completing the weld wait for the welded sections to cool A protective coating called slag now covers the weld bead which prevents contaminants in the air from reacting with the molten metal Once the weld cools to the point that it is no longer glowing red the slag can be removed Remo...

Page 7: ... See Figure 10 If the pieces are thick it may be necessary to bevel the edges that are joined at a 60º angle Remember to remove the slag between each pass Figure 10 Weld Passes Cover Filler Root Figure 11 Multiple Weld Passes WS0973 58 8023 2 ...

Page 8: ...n welder on dedicated 115 V circuit Welder does not hum when turned on Welder hums but does not weld Welder gives trickle shocks Welder overheats blows fuses trips circuit breaker Arc difficult to strike Bead is intermittently too thin or too thick Ragged depressions at edge of weld Weld bead does not penetrate workpiece Electrode sticks to workpiece Electrodes sputter and stick 1 Inconsistent tra...

Page 9: ...t Canada agrees to replace the defective product free of charge within the stated warranty period when returned by the original purchaser with proof of purchase This product is not guaranteed against wear or breakage due to misuse and or abuse Accessories carry a one 1 year warranty against defects in workmanship and materials WS0973 58 8023 2 ...

Page 10: ...rush not shown WC803000AV 1 5 Hand shield not shown WC801700AV 1 6 Hand shield lens not shown WC801100AV 1 7 Welding electrodes not shown 1 16 E6013 8 oz tube WE103501AV 5 64 E6013 8 oz tube WE103001AV 1 16 E7014 8 oz tube WE105501AV 5 64 E7014 8 oz tube WE105001AV 1 16 Autostrike 5 oz tube WE110001AV 8 Welding helmet not shown 2 x 4 1 4 Viewing area WT100500AV 4 1 2 x 5 1 4 Viewing area WT101000A...

Page 11: ...11 WS0973 58 8023 2 Notes ...

Page 12: ...orkpiece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamperageof the welding machine when no current is flowing not welding The OCV determines how quickly the arc is struck Overlap occurs when the amperage is set too low In this instance the molten metal falls from ...

Page 13: ... marteau brosse de piquage Peut aussi servir pour ranger un tube de baguettes de soudure Généralités sur la sécurité Le non respect de cet avertissement de danger causera perte de vie ou blessures graves Le non respect de cet avertissement peut causer perte de vie ou blessures graves AVERTISSEMENT DANGER 13 Fr IN972300AV 7 04 Figure 1 Piéces détachées et commandes du soudeur Pièces détachées et co...

Page 14: ...n usage et enlever l électrode du porte électrode Ne jamais permettre que votre corps touche l électrode et le contact à la terre ni l objet de travail mis à la terre simultanément Les conditions et positions de soudage difficiles peuvent poser des hasards électriques Si vous êtes accroupis à genoux ou situé à élévation s assurer que toutes les pièces conductrices sont isolées Porter des vêtements...

Page 15: ...arc peut causer de l interférence avec le fonctionnement de plusieurs appareils électriques tels que les pacemakers cardiaques Toute personne qui utilise ces appareils doit consulter son médecin avant d exécuter le soudage électrique à l arc Router l électrode et les câbles ensemble et les fixer avec du ruban adhésif là où possible Ne jamais envelopper les câbles de soudage à l arc autour de votre...

Page 16: ... sur une surface nivelée et appuyer sur le manche jusqu à ce qu il soit en place voir figure 5 16 Fr Poste de soudage à l arc section Généralités sur la sécurité pour plus d information Les vapeurs extrêmement toxiques sont produites pendant le chauffage de ces métaux 4 Raccorder la pince de soudeur à l objet de travail S assurer que le contact est au métal nu non pollué par la peinture le vernis ...

Page 17: ...toutes les attaches sont serrées et isolées Ne pas utiliser ce soudeur si l isolation sur les câbles de soudage le porte électrode ou le cordon d alimentation est fendue ou manquante Chaque 3 mois Remplacer toutes étiquettes qui ne sont pas lisibles sur le soudeur Utiliser de l air comprimé pour souffler toute la poussière des ouvertures de ventilation AVERTISSEMENT Quand le courant intensité pass...

Page 18: ...en la lâchant du porte électrode TYPE ET TAILLE D ÉLECTRODE Deux types d électrodes sont recommandés pour l usage avec ce soudeur 1 E 6013 TOUT USAGE Pour toutes positions dépôt lisse et peu d éclaboussures Pour tous types d acier doux et pour les travaux généraux 2 E 7014 REMPLISSAGE RAPIDE Cordon de soudure lisse et dépôt rapide Idéal là où les joints ne se rencontrent pas parfaitement et pour l...

Page 19: ... le grésillement du bacon VITESSE DE DÉPLACEMENT La vitesse de déplacement indique la vitesse que l électrode est dirigée au long de la surface de soudage voir figure 9 Si la vitesse est trop rapide le cordon est étroit et les ondulations du cordon sont pointues comme indiqué Si la vitesse est trop lente la soudure se tasse et le cordon est haut et large Pour régler la vitesse de déplacement obser...

Page 20: ...électrode 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant causé par les vêtements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2 Diamètre d électrode trop large 3 Circuit surchargé 1 Électrode incorrecte 2 Diamètre d électrode trop large 3 Objet de travail pas mis à la terre correctement 4 Basse tension causée par la surcha...

Page 21: ... fabrication et de matériau x Mastercraft Canada consent à remplacer l article défectueux sans frais lorsqu il est retourné accompagné de la preuve d achat par l acquéreur initial Exclusion usure ou bris causés par un usage abusif ou inapproprié Les accessoires sont garanties pour un 1 an contre les défauts de fabrication et de matériau x ...

Page 22: ...ue de soudage à main non illustré WC801700AV 1 6 Lentille de masque de soudage à main non illustré WC801100AV 1 7 Électrodes de soudure non illustré 1 16 po E6013 tube de 8 oz WE103501AV 5 64 po E6013 tube de 8 oz WE103001AV 1 16 po E7014 tube de 8 oz WE105501AV 5 64 po E7014 tube de 8 oz WE105001AV 1 16 po autoamorçage tube de 5 oz WE110001AV 8 Casque de soudure non illustré 2 po x 4 1 4 po zone ...

Page 23: ...WS0973 58 8023 2 23 Fr Notes ...

Page 24: ...bouche pores peut être utilisé Soudure à recouvrement un joint entre deux pièces en chevauchement Tension au repos OCV la tension entre l électrode et le collier de mise à la terre quand il n y a pas de flux de courant pas de soudage Cela détermine la vitesse à la quelle l arc est amorçé Chevauchement se produit quand le réglage d intensité est trops bas En ce cas le métal fondu tombe de l électro...

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