Master BY100CEA Owner'S Manual Download Page 1

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IMPORTANT

Read and understand this manual before assembling, starting or servicing
heater. Improper use of heater can cause serious injury. Keep this manual
for future reference.

PORTABLE

FORCED

AIR HEATERS

OWNER’S MANUAL

Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr

Models: BY35CEA, BY70CEA, BY100CEA, and BY150CEA

Summary of Contents for BY100CEA

Page 1: ...ng starting or servicing heater Improper use of heater can cause serious injury Keep this manual for future reference R PORTABLE FORCED AIR HEATERS OWNER S MANUAL Heater Sizes 35 000 70 000 100 000 15...

Page 2: ...cessories 29 EC Conformity Declaration 30 Warranty and Repair Service Back Cover CONTENTS SECTION PAGE IMPORTANT Read this Owner s Manual carefully and completely before trying to assemble operate or...

Page 3: ...aving jurisdiction Never use heater where gasoline paint thinner or other highly flammable vapors are present Follow all local ordinances and codes when using heater Heaters used in the vicinity of ta...

Page 4: ...Shell Flame Out Control Reset Button Power Cord Figure 2 100 150 000 Btu Hr Models Fuel Tank Fan Guard Lower Shell Side Cover Fuel Tank Upper Shell Hot Air Outlet Handle Fan Guard Air Filter End Cover...

Page 5: ...NT When installing wheels point extended hub of wheels toward wheel support frame see Figure 3 2 Place cap nuts on axle ends Gently tap with hammer to secure 3 Place heater on wheel support frame Make...

Page 6: ...r Combustion And Heating Fuel Spark Plug Combustion Chamber Intake Air Filter Motor Air Pump Air line To Burner Electronic Ignitor Burner Head Clean Heated Air Out Cool Air In Output Air Filter Nozzle...

Page 7: ...s heater To Start Heater 1 Follow all ventilation and safety information 2 Fill fuel tank with kerosene or No 1 fuel oil 3 Attach fuel cap 4 Plug power cord of heater into standard 230 volt 50 hertz g...

Page 8: ...ring store heater in dry place Make sure storage place is free of dust and corrosive fumes IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could da...

Page 9: ...eater will not ignite but motor runs for a short period of time Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in nozzle Water in fuel tank Electronic ign...

Page 10: ...ttach upper and lower shells together 2 Lift upper shell off 3 Remove fan guard WARNING Never service heater while it is plugged in operating or hot Severe burns and electrical shock can occur Upper S...

Page 11: ...ace in tank 6 Attach rubber fuel line to fuel filter neck 7 Replace side cover Fuel Filter 100 150 000 Btu Hr Models 1 Remove side cover screws using 5 16 nut driver 2 Remove side cover 3 Pull upper f...

Page 12: ...Rotate burner strap to position spark plug electrodes see Figure 13 11 Tighten spark plug with spark plug mounting nut 12 Release hex body of spark plug from vise 13 Replace burner strap onto combusti...

Page 13: ...ap spark plug electrodes as follows 70 100 000 Btu Hr Models 1 9 mm 075 gap 150 000 Btu Hr Model 2 8 mm 0 110 gap 6 Install spark plug in burner head 7 Attach spark plug wire to spark plug 8 Replace f...

Page 14: ...Air Output Air Intake and Lint Filters 100 150 000 Btu Hr Models Figure 18 Pressure Gauge Plug Removal Pressure Gauge Plug Pressure Gauge Figure 19 Adjusting Pump Pressure Pump Model Pressure PSI Bar...

Page 15: ...al for damage 9 Replace nozzle into nozzle adapter until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 4 5 5 1 n m 40 45 inch pounds 10 Attach nozzle assembly to burner strap 11 Attach fu...

Page 16: ...air thru face of nozzle This will free any dirt in nozzle area 10 Inspect nozzle seal for damage 11 Replace nozzle into burner head and tighten firmly 9 1 12 4 n m 80 110 inch pounds 12 Attach burner...

Page 17: ...er end cover 11 Replace fan guard and upper shell 12 Adjust pump pressure see page 14 Note If rotor is still binding proceed as follows 13 Perform steps 1 through 6 above 14 Place fine grade sandpa pe...

Page 18: ...7 Place setscrew on flat of shaft Tighten setscrew firmly 40 50 inch pounds 4 5 5 6 n m 8 Replace fan guard and upper shell Motor Shaft Setscrew Figure 29 Fan Motor Shaft and Setscrew Location Motor S...

Page 19: ...otor Green Yellow Red Motor Start Relay Black S or 2 M or 5 L or 1 230V 50Hz RFI Filter Figure 32 Wiring Diagram 70 000 Btu Hr Model Ignitor White Black Blue Green Yellow Photocell Spark Plug Flame Ou...

Page 20: ...23 24 26 27 28 29 30 31 32 35 36 37 38 22 14 10 11 1 11 2 11 3 11 4 11 5 33 34 40 41 42 21 25 12 ILLUSTRATED PARTS BREAKDOWN 35 000 Btu Hr Model 18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18...

Page 21: ...ter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1 18 14 M29612 01 Output Filter 1...

Page 22: ...Burner Head Assembly 10 1 18 1 18 2 18 18 18 4 18 5 18 6 18 7 18 8 18 9 18 10 18 11 18 12 18 13 18 14 18 15 18 16 18 17 18 3 Motor and Pump Assembly 1 2 4 3 5 6 7 8 10 11 12 12 14 15 16 17 20 18 19 2...

Page 23: ...ake Filter 1 18 8 M29609 End Filter Cover 1 18 9 M12461 31 Screw 10 32 x 1 3 18 10 M8940 Steel Ball 1 4 Dia 1 18 11 M10993 1 Pressure Relief Spring 1 18 12 M27694 Adjusting Screw 1 18 13 M22997 Plug 1...

Page 24: ...13 5 13 6 13 7 13 8 13 13 13 15 13 16 13 17 13 18 13 14 Motor and Pump Assembly Burner Head Assembly 8 1 8 2 8 4 8 3 8 5 8 7 8 6 13 11 13 10 13 9 13 12 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9...

Page 25: ...0 Steel Ball 1 4 Dia 1 13 10 M10993 1 Pressure Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 31 Screw...

Page 26: ...1 8 2 8 4 8 3 8 5 8 7 8 6 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 13 13 15 13 16 13 17 13 18 13 14 Motor and Pump Assembly 13 11 13 10 13 9 13 12 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 20 25 26 9 30...

Page 27: ...0993 1 Pressure Relief Spring 1 13 11 M27694 Adjusting Screw 1 13 12 M22997 Plug 1 13 13 M12461 31 Screw 10 32 x 1 4 13 14 M12244 1 Output Filter 1 13 15 M12461 32 Screw 10 32 x 1 1 8 6 13 16 M11637 L...

Page 28: ...000 NO NUMBER DESCRIPTION QTY QTY 1 HA2203 Handles 2 HA2204 Handles 2 2 M12345 33 Screw 10 24 x 1 3 4 8 8 3 M12342 3 Wheel Support Frame 1 M12831 3 Wheel Support Frame 1 4 NTC 3C Hex Nut 10 24 8 8 5 0...

Page 29: ...r heavy duty applications Makes your heater even more portable and convenient For 35 70 000 Btu Hr models AIR GAUGE KIT HA1180 For all models Special tool to check pump pressure STANDARD WHEELS AND HA...

Page 30: ...BY150CEA It is declared that these models conform to the Machinery Directive 89 392 EEC including 91 368 EEC It is further declared that these models conform to the EMC Directive 89 336 EEC amended by...

Page 31: ...31 102686 NOTES...

Page 32: ...t user and subject to the following conditions SGB YOUNGMAN s obligation and liability under this War ranty is expressly limited to repairing or replacing at SGB YOUNGMAN s option any parts which appe...

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