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WARNING

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R

INSTRUCTION MANUAL

LIGHT TOWER
ML42/ML44

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Summary of Contents for ML42

Page 1: ...WARNING R INSTRUCTION MANUAL LIGHT TOWER ML42 ML44 ...

Page 2: ...2 5 Adjusting the lighting angle 15 2 6 Control Panel 16 2 7 Raising the Tower Manual Winch 16 2 8 Lowering the Tower Manual Winch 17 2 9 Manually Starting the Machine 17 2 10 Stopping the Machine 18 2 11 Restart the light on 18 2 12 Transportation 18 2 13 Storage 19 3 MAITENANCE 20 3 1 Periodic Maintenance Schedule 20 3 2 Installing Removing Light Fixtures 21 3 3 Replacing Removing Lamps 21 3 4 C...

Page 3: ...uce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous procedure which if not avoided will result in serious or mortal injury WARNING indicates a danger or hazardous p...

Page 4: ...t and free of debris The tower extends up to 3 7m 5 0m ML42 ML44 Make sure the area above the trailer is open and clear of overhead wires and obstructions Machine setup Make sure the machine is on a firm level surface and will not tip roll slide or fall while operating Make sure the machine is well grounded and securely fastened to a good earthen ground per national and local regulations The trail...

Page 5: ... Masalta service representative Do not disengage the tower locking pin while the tower is up Lamps become extremely hot in use Allow the lamps and fixtures to cool 10 15 minutes before handling Lower the tower when not in use SAFETY INFORMATION DANGER DANGER When the strong wind shakes the machine lower the tower The strong wind means the speed more than 10m s DANGER DANGER Make sure the machine i...

Page 6: ...AYS inspect the fuel leakage regularly NEVER perform any work on the machine while it is running Before working on it stop the engine and disconnect the spark plug wire to prevent accidental starting Avoid prolonged breathing of exhaust gases ALWAYS transport and handle fuel only when contained in approved safety containers Avoid touch or lean against hot exhaust pipes Allow engine to cool before ...

Page 7: ...6 1 4 Label locations SAFETY INFORMATION ...

Page 8: ...lean filtered unleaded gasoline WARNING Read and understand the supplied Operation Manual before operating the machine Failure to do so increase the risk of injury to yourself or others WARNING Always wear hearing and eye protection when operating the machine NOTICE Check the tire pressure before using everytime CAUTION To avoid the tower rollover please lower the mast when moving lifting or trans...

Page 9: ... lifting or lowing Be careful when you adjust the light CAUTION Do not run the machine indoors or in an closed area The specification of Ballast WARNING Read and understand the supplied Operation Manual before operating the machine Failure to do so increase the risk of injury to yourself or others CAUTION Operate outrigger as the instruction CAUTION Close the rain cover in rainy weather ...

Page 10: ...e engine start switch is turned to OFF Make sure the circuit breakers are open off Make sure the negative terminal on the battery is disconnected Do not perform even routine service oil oil filter changes cleaning etc unless all electrical components are shut down Make sure water has not accumulated around the base of the machine If water is present move the machine and allow it to dry before serv...

Page 11: ...quipment damage hazards The tower extends up to 3 7m 5 0m ML42 ML44 and could interfere with overhead wires and obstructions Position the machine on a firm flat surface clear of overhead wires and obstructions Make sure that there is enough area for outrigger extensions to be fully extended Ground Connection Function For maximum light coverage locate the Light Tower at ground level or in a spot hi...

Page 12: ...Put down the outriggers the outriggers will be locked automatically When the outriggers can not be turned smoothly please depress the lock as indicating arrow WARNING Tipping falling hazard Failures to level the machine or extend the outriggers will severlyreduce the stability of the unit OPERATION Storing Using WARNING If the generator is not fixed on when it is windy you must put down the outrig...

Page 13: ... outriggers please depress the lock as indicating arrow Press the lock and turn the outriggers on the baseplate of machine 2 3 2 Operation of brake Presses the brake pedal and then pull back the pedal Brake Brake OPERATION ...

Page 14: ...g Do not turn the lamp overly it may cause to damage to the lamp 2 Inset the lamp holder to the retroreflector Lamp Lamp holder Lamp holder Retroreflector Release WARNING Turn the wheel away from the curb if the car is facing uphill The back of the front tire should be turned into the curb OPERATION ...

Page 15: ... possible to be adjusted for the suitable lighting angle 5 Remove the cover of terminal box 6 Fix the wire as the picture showing 7 Connect the wire end into the socket 8 Cover the terminal box 2 5 Adjusting the lighting angle OPERATION OPERATION Fasteners Washer Spring washer Nut Terminal box Upper light Downside light Cable ...

Page 16: ... range as following 1000W Up 15 degree Down 90 degree 400W Up 15 degree Down 75 degree Hold the light holder and loose the lock Raise the light holder pull the drop handle down fixed the light holder Turn the lighting angle of all the lights Release the reorientation latch turn the light holder fix the light holder ...

Page 17: ...ter getting the suitable lighting angle 2 6 Control Panel 2 7 Raising the Tower Manual Winch Continue rotating the winch handle clockwise until the tower is at the desired height Do not overcrank the winch when the tower is fully extended Up and down OPERATION ...

Page 18: ...w to manually start the machine 1 Press the START switch This initiates the pre heat timer energizes the fuel solenoid and energizes the starter motor 2 The engine will crank for 10 seconds and then rest for 10 seconds If the engine does not start immediately the cycle will repeat three 3 times 3 If the engine does not start after three attempts the starting sequence will be terminated and the Ove...

Page 19: ...ights are turned off NOTICE Generator will be damaged if the engine is shut down before turning off the lights Stopping the machine Push the OFF button to de energize the fuel solenoid 2 11 Restart the light on Once the lights are turned off you can not turn on the lights immediately Make sure the light switch is in the OFF position Cooling the light for 20 30mins Return the light as the order Sta...

Page 20: ...Turn the light to forward Hold the light holder and loose the lock Press down the light holder Lock the light holder by fixed handle after press down completely NOTICE Do not store the light holder vertically OPERATION ...

Page 21: ...n O Air filter element Clean O Radiator hoses Check condition O Intake air hose Check condition and clear obstructions O Fuel filter Replace Replace after every 250 hours of operation Engine oil Change O Oil filter Replace O Radiator Flush O Fan belt Replace O Fuel tank Remove sediment O Valve clearance Check and adjust as needed O Air filter element Replace O Radiator coolant Change O Battery Rep...

Page 22: ...sion hazard Grease or oil residue on the lamp can cause the outer jacket to burst or shatter Hot flying glass particles can cause personal injury property damage burns or fire Do not operate the lights with a lens that is cracked damaged or missing Do not scratch the lamp or subject the lamp to excess pressure Wear eye protection and gloves when removing or replacing lamps WARNING Electric shock h...

Page 23: ...r initial filling of radiator maintain proper level in overflow bottle daily Prerequisites Engine is cold Engine is shut off Radiator cap is cool enough to touch with bare hands 3 5 Cleaning Air Filter Element When Clean the air filter element every 100 hours Procedure Follow the procedure below to clean the air filter element 1 Remove the cover from the air filter housing 2 Remove the air filter ...

Page 24: ... the procedure below to change the engine oil 1 Locate the oil drain hose a at the base of the engine and feed it through the opening at the rear of the light tower cabinet 2 Remove the cap from the oil drain hose 3 Allow the oil to drain into a suitable container 4 Replace the cap on the oil drain hose Return the hose to its stored location 5 Fill the engine crankcase through one of the oil fille...

Page 25: ... the element retainer 2 Remove the element retainer and element from the separator head 3 Unscrew the separator bowl from the element 4 Screw the separator bowl onto the replacement element 5 Insert the retainer and replacement element into the separator head 6 Tighten the element retainer MAINTENANCE ...

Page 26: ...Low or no ballast output With the fixture cord removed from its receptacle the voltage should measure 400 to 445 VAC If proper voltage is not achieved perform capacitor check to determine if capacitor or coil needs to be replaced Low light output Lamp degraded Replace lamp due to normal lamp life Low ballast output Check ballast for proper voltage output Fixture or lens dirty Clean reflective surf...

Page 27: ...esel Masalta Petrol HONDA Generator MDG3600S MC3000 A EC2500C MDG3600S MC3800 A EG4000CX Output kW 3 3 2 5 2 3 3 3 3 2 Voltage 110 240 110 240 220 110 240 110 240 220 Frequency Hz 50 60 50 60 50 50 60 50 60 50 Weight kg 248 152 145 283 205 205 Mast 3Stages Lamp Output 400W 2 400W 4 Maximum Tower Height m 3 7 5 Storage Dimension mm 1180 935 1980 ...

Page 28: ...ons Has not been damaged by accident misuse or abuse Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer Impact damage is not covered under warranty Lamps are not covered under any warranty Generators are officially g...

Page 29: ...his manual thoroughly you will find that you can do some of the regular maintenance by yourself However when in need of parts or major service be sure to see your dealer For your convenience we have provided this space to record relevant data about your machine Invoice Number Type of Machine Date Purchased Dealer Name Serial Number Dealer Phone REPLACEMENT PARTS USED MAINTENANCE LOG PART NO DESCRI...

Page 30: ...fica que la máquina de construcción atteste que le matériel LIGHT TOWER has been produced in accordance with the following standards in übereinstimmung mit folgenden Richtlinien hergestellt worden ist ha sido fabricado en conformidad con las siguientes normas a été produit conforme aux dispositions des directives européennes ci après 2006 42 EC 2006 95 EC 2004 108 EC EN 60204 1 2006 EN12649 EN6003...

Page 31: ...MASALTA ENGINEERING CO LTD Add Weisi Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 4846580 4846601 Fax 86 551 4846616 4846626 E mail sales masalta com cn masalta mail hf ah cn Http www masalta com cn Version ...

Page 32: ... ENGINEERING CO LTD Add Weisi Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 64846580 64846601 Fax 86 551 64846616 64846626 E mail sales masalta com cn masalta mail hf ah cn Http www masalta com cn Version 011301 ...

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