MARX PWA 1000i Manual Download Page 1

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Uwe Marx Oberflächentechnik GmbH – Friedrichsgaber Weg 390 – 22846 Norderstedt – Germany

phone: +49 40 / 5281159 fax: + 49 / 40 5231959 [email protected]

Cleaning Device

PWA 1000i

Summary of Contents for PWA 1000i

Page 1: ...Uwe Marx Oberflächentechnik GmbH Friedrichsgaber Weg 390 22846 Norderstedt Germany phone 49 40 5281159 fax 49 40 5231959 info marx spritzgeraete de Cleaning Device PWA 1000i ...

Page 2: ...een used Safety of machinery equipment and facilities DIN EN ISO 12100 2011 Machines for surface cleaning aqueous and combustible liquids DIN EN 12921 1 2011 02 Non electrical equipment for use in potentially explosive atmospheres DIN EN 13463 1 General rules and safety requirements for pneumatic systems DIN EN ISO 4414 Special national norms are applied Guidelines for facilities to clean work pie...

Page 3: ... operating instructions 8 4 Approved Cleaning Agents 9 5 Technical Description of the Cleaner 10 5 1 Technical Information 10 5 2 Details 11 5 3 Part Names 13 5 4 Pneumatic Plan 15 5 5 Spare Parts Ordering Numbers 16 6 Requirements for the Installation Site 17 7 Transport and Installation 18 7 1 Requirements to the Installation Site 18 7 2 Connecting Exhaust 18 7 3 Connecting Compressed Air 19 7 5...

Page 4: ...Uwe Marx Oberflächentechnik GmbH Friedrichsgaber Weg 390 22846 Norderstedt Germany phone 49 40 5281159 fax 49 40 5231959 info marx spritzgeraete de 10 Safety Inspection Checklist 27 ...

Page 5: ...vals The form has only to be filled out by qualified Person persons with sufficient knowledge and experience or manufacture s mechanics or experts e g engineers or Technical Control Board experts Safety inspections must be conducted before commissioning and at least once a year The devices and machines are only allowed to be used according to the intended purpose explicitly described below A usage...

Page 6: ...ar attention Caution You will find this symbol whenever attention is drawn to situations in which danger to life can arise due to or during incorrect or improper operation Pay special attention to these symbols and act carefully Notice You will find this symbol in the operating manual whenever your attention shall be drawn to correct work procedures economic ways of operation or when the machines ...

Page 7: ...mproper use of the cleaning device there is a risk to the health of the user or a third party as well as a deterioration of the device or other property and assets Requirements for the user personnel The equipment may only be used by qualified personnel who by virtue of their training knowledge or experience ensure proper handling and are aware of the dangers for example by reading the operating i...

Page 8: ...s The operator of the cleaning device shall draw up an operating instructions in accordance with the German Occupational Safety and Health BetrSichV The operating instructions must be adapted to the cleaning medium used A usage not according to the intended purpose as well as unauthorized modifications exclude the liability of the manufacturer for any damages resulting from this and infringes Euro...

Page 9: ...hronic respiratory problems or allergic diseases as well as for becoming or nursing mothers For the operation of the cleaning device the safety and operating instructions are valid in all cases these must be noticed and observed The following occupational safety provisions rules and information DGUV have to be followed while using spray gun and part cleaning systems DGUV Provision 1 Principles and...

Page 10: ...n a radius of 5 meters around the device This applies e g also for lighting and fans as well as the associated electrical components In all cases the local safety and operating instructions are valid for the operation of the device Accident prevention regulations must be followed and observed The device may only be operated if the integrated suction device Venturi system with flexible exhaust hose...

Page 11: ...and chemical resistant protective equipment e g face protection protective gloves protective aprons etc Ensure that the clothing especially the footwear is adequately conductive Do not place the protective equipment on the device If clothing has been wetted with solvent cleaning medium do not smoke in this area Put off the contaminated clothing immediately Risk of skin irritation allergies etc Per...

Page 12: ...ention UVV and environmental protection Give information to the employee about the dangers involving the handling of contaminated parts and the solvents used the necessary protective measures and behavior including instructions in case of danger and first aid Type and scope of periodic inspection for safe working condition of the device Environmental Protection Safe handling of the pneumatic syste...

Page 13: ...ed Paint strippers or other additives e g brake cleaners etc may must not be used in the washing unit Safety data sheets relevant to the products supplied should always be available on the premises These will contain the information about the cleaning agents that you are using Never alternate the use of solvents and cleaning fluids for water based paints in the same machine as this will damage it ...

Page 14: ...strong exhaust system that switches on and off automatically as soon as the hatch is opened or closed All models are operated exclusively by pneumatic parts 5 1 Technical Information Compressed air connection Operating pressure max 6 bar Acoustic emission Average level of acoustic emission 76 dB A Total exhaust air flow rate At 6 bar 211 m h Max container size per side under the cleaning device Co...

Page 15: ... Injector Brush with hose Timer Button clear rinse Dip switch fresh solvent jet Dip switch brush Door for automatic cleaning room Lid holder Exhaust opening Fresh solvent jet Compressed air hose for flushing spray gun Technical changes and errors reserved All pictures similar ...

Page 16: ...Cleaning Device PWA 1000i Page 12 Flap Clamp for spray gun Circulating solvent Grey and black hoses Clean solvent transparent hose ...

Page 17: ...ainer connecting clamp E Role valve U 1 Transparent intake hose clean solvent G Rinse button U 2 Grey intake hose circulating solvent H Fresh solvent jet V Brush with hose K Timer Compressed air hose for flushing spray L Connecting plug compressed air W gun M Middle jet X Ball knob N Cup holder Y Grounding cable O Lid holder Z Jet gun with short tube P Injector A 3 A 2 A 1 B D R E V H L M O N P Q ...

Page 18: ...Cleaning Device PWA 1000i Page 14 Spare parts ordering numbers on page 8 ...

Page 19: ...leaning Device PWA 1000i Page 15 5 4 Pneumatic Plan A 2 C E A 1 K 5 A 3 I G C C K 4 K 3 K 1 B B H C F C C D I Compressed air connection K 2 E Z Technical changes and errors reserved All pictures similar ...

Page 20: ...10000893 K 1 Timer 6 min 10000444 K 2 Bracket 10000327 K 3 Switch plate 10000328 K 4 Scale for timer 10000445 K 5 Timer knob 10000443 L Connecting plug compressed air 10000908 M Middle jet 10000420 N Cup holder 10000418 O Lid holder 10000439 P Injector 10000429 Q Chromed hand grip 10000461 R Two ball snapper 10000467 S Corrugated hose 25 x 28 black 10000658 T 1 Filter stainless steel 10000473 T 2 ...

Page 21: ...hery of 1 0 1 5 m Identify the different zones with appropriate warning and prohibition signs Marks at the floor can be helpful In the area surrounding the unit open flames and other ignition sources e g welding or grinding equipment places are not allowed Similarly smoking is prohibited Temporary work with ignition must be approved in writing and appropriate additional safety precautions must be ...

Page 22: ... waste air hose must lead outdoors or to an approved and tested extract system and the fumes discharged safely Make absolutely sure that the exhaust hose is completely extended and runs at least 1m vertically so that the flow cross section is not restricted Ensure that the fumes are not led into areas where people are likely to be into chimneys of furnaces or fireplaces and not into exhaust ducts ...

Page 23: ...ng pressures Use only dry and oil free air 7 5 Grounding equipotential bonding After proper installation as described above the machine can be put into operation This machine should be earthed in accordance with appropriate local regulations using a separate earth cable There is an earth cable adjacent to the pump for the purpose of electrostatic earthing for example to a metal water pipe The cabl...

Page 24: ...Cleaning Device PWA 1000i Page 20 ...

Page 25: ...irculating material Insert the transparent intake hoses into the 30 l drum provided for fresh thinner and material 3 Replace the front cover of the machine Now the cleaning device is ready to work 8 2 Operational Procedure Working with the manual side of the machine cf pages 4f Open the door The exhaust starts automatically Activate the pump of the brush with the toggle switch labeled Brush Circul...

Page 26: ...ssary to ensure that the set screw is in opened position so that the air flow is possible 4 Connect black compressed air hose to the connection on the spray gun This ensures that air is forced into the air channels of the spray gun during the cleaning process and that solvent and paint residues are prevented from entering 5 Close the hinged door from the gun cleaner Do not allow the doors or hatch...

Page 27: ...ting container For example the residue collecting station RST 01 The more thoroughly the cup is emptied the longer the solvent or cleaner can be used If you follow these process steps you will have an optimal cleaning result 8 3 Adjusting Facilities Slightly above the pumps are color coded throttle valves for following adjusting Green Brush Blue Clear rinse Red Jet automatic After Y connector expl...

Page 28: ...n order to avoid drying of the membranes inside the pumps and keeping the jets clean When the machines are not to be operated for a longer period of time for example during vacations a clear rinse should be used after the final cleaning cycle so that the jets will not be clogged with heavily contaminated solvent In the unlikely event that the cleaning jets do become blocked then they can be easily...

Page 29: ...contact Fa MARX or your dealer and request an appropriate quotation or the requirements for proper disposal The machine must not be disposed of as standard household waste Depending on the level of contamination it has to be handled as hazardous waste Consult your local authorities as needed ...

Page 30: ...ck washer cabinet for leaks 8 Function test of all control elements 9 Grounding of the gun cleaner 10 Function test of exhaust Check for brittleness etc Result of the safety inspection No faults can be operated without restrictions Restricted operation faults to be fixed by _______________ Operation not permitted Re inspection necessary ____________________________ ________________________________...

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