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3170 Wasson Road  •  Cincinnati, OH  45209  USA

Phone 513-533-5600  •  Fax 513-871-0105

[email protected]  •  www.marwinvalve.com

I & M 8700 Series

Installation & Maintenance Instructions for 

Marwin 8700 Series Three Piece Ball Valves

Warning: Marwin  Valve ball valves must only be used, installed and repaired in accordance with these Installation & Maintenance Instructions. 

Observe all applicable public and company codes and regulations. In the event of leakage or other malfunction, call a qualified service person; 

continued operation may cause system failure or a general hazard. 

Please read these instructions carefully!

Your Marwin Valve product will provide you with long, 

trouble-free service if it is correctly installed and main-

tained. Spending a few minutes now reading these 

instructions can save hours of trouble and downtime 

later. When making repairs, use only genuine Marwin 

Valve parts, available for immediate shipment from the 

factory

.

Scope

This manual is intended as a guide to assist custom-

ers in the storage, installation, and maintenance of 

Marwin 8700 Series ball valves. Subsequent additions 

or special instructions will be provided for special 

valves, critical service or customer requirements.

Applicability

This manual is applicable to the 8700 Series Marwin three 

piece ball valves.

Caution

To help prevent injury to personnel or damage to 

equipment, please read this section completely before 

performing any operations.

Valve pressure ratings are based on many vari-

1. 

ables, including valve series and size, as well as 

body, seat and bolt material. Verify that application 

does not exceed the pressure or temperature rating 

on the nameplate.

Always

2. 

 depressurize the line with the valve in the 

open

 position before disassembly. Cycle valve in 

depressurized line before removing valve.

Wear protective equipment and take appropriate 

3. 

precautions to safeguard against injury caused by 

the discharge of trapped fluids.

Use only Marwin recommended spare parts for 

4. 

maintenance.

To ensure safety and maintain warranty, never 

5. 

modify valve in any way without prior approval from 

Marwin.

Storage

A petroleum-based oil (silicone free) is used as lubrica-

tion on all internal surfaces. This may be removed with  

a solvent if found objectionable. All valves are adequate-

ly packed in a strong cardboard case in such a way 

as to avoid any possible damage during transport and 

storage.

 

Caution: if ball valves are not destined for immediate 
use, the following precautions should be taken:

If possible, leave the ball valves in their packing 

1. 

cases during the period of storage.

Ball valves must remain in open position during this time.

2. 

In order to prevent damage, protective plastic 

3. 

covers on valve ends should not be removed until 

immediately prior to installation.

It is advisable to store the valves in waterproof con-

4. 

ditions. Ball valves should be protected to safeguard 

against humidity, moisture, dust, dirt sand, mud, salt 

spray and seawater.

All valves complete with actuators are to be stored 

5. 

in dry conditions.

Valves to be stored for a long period of time should 

6. 

be checked by the quality control personnel every 

six months; every three months when valves are 

automated.

Summary of Contents for 8700 Series

Page 1: ...ncluding valve series and size as well as body seat and bolt material Verify that application does not exceed the pressure or temperature rating on the nameplate Always 2 depressurize the line with the valve in the open position before disassembly Cycle valve in depressurized line before removing valve Wear protective equipment and take appropriate 3 precautions to safeguard against injury caused ...

Page 2: ... 2 Correct lubrication of stainless steel pipe threads in especially important to prevent galling To prevent distortion or damage to the valve do not 3 apply torque through the valve When tightening valve use wrench on the end nearest the pipe being tightened Always leak test the system before using 4 Installation of Welded End Ball Valves Tack weld in four points on both end caps 1 Lift out the v...

Page 3: ...g 9 Belleville 2 spring washers 10 lower handle nut 14 and tighten until snug then one half turn See Bolt Torque Table To avoid rotation of stem insert the handle and ball Install saddle lock washer 17 and spacer ring 9B a Istall the handle 11 and upper handle nut 12 then tighten B Ball Seats and Seals Place the stem 5 in closed position and insert the 1 ball 4 aligning groove in ball with bottom ...

Page 4: ...Washer 18 1 O Ring Stem 8 1 Packing 19 1 Locking Tab 9A 1 Gland Ring 20 2 Anti Static Ball In Stem 9B 1 Spacer Ring Stem 21 2 Anti Static Spring In Stem 10 2 Belleville Spring Washer 21 1 Name Plate Not Shown 11 2 Locking Handle Body Bolt Torque Valve Table Valve Size Bolt Size Torque in lbs n M Tolerance 1 2 M8 165 19 10 3 4 M8 195 22 1 M8 220 25 1 1 2 2 M10 360 41 Valve Size Nut Flats Torque in ...

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