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Serial Number ___________________________

Date ___________________________________

ACCUCREASER

TOUCH

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Summary of Contents for Count AccuCreaser

Page 1: ...Serial Number ___________________________ Date ___________________________________ ACCUCREASER TOUCH ...

Page 2: ...Page left blank intentionally 2 ...

Page 3: ...SE MODE 13 PROGRAMMING FOR CREASE MODE 15 HALF FOLD 15 TRI FOLD 15 Z FOLD 15 LETTER FOLD 15 ROLL FOLD 15 GATE FOLD 16 DOUBLE GATE 16 DOUBLE PARALLEL 16 PERFECT BIND SINGLE HINGE 17 CUSTOM CREASE SETUPS 17 SAVING RECALLING CUSTOM JOBS 18 PERFECT BIND DOUBLE HINGE 16 PERFECT BIND NO HINGE 17 TRANSPORT AND VACUUM OPERATION CONTROLS 14 DELIVERY TRAY ASSEMBLY 8 MACHINE CONTROLS 10 PUMP CONTROLS 10 TOUC...

Page 4: ... STRIKE PLATE 22 REMOVING THE PERF SHAFT TO CHANGE CONFIGURATIONS 23 PERFORATING AND SETTING PERF BLADE 24 25 FOLDING DIRECTION OF PAPER 27 CHANGING LOWER CREASE DIE 27 TROUBLESHOOTING 28 ADJUSTING RAC ROLLERS DEPTH OF CREASE 27 MICRO ADJUSTING THE CREASE POSITION 18 BATCH COUNTER 19 SCORING AND SETTING SCORE BLADE 26 ...

Page 5: ...uit Breaker 3 AMP Fuse NOTE The AccuCreaser is capable of handling many types of applications above and beyond the standard specifications It is possible to feed quite a variety of jobs from 30 sheets to die cut stocks However the performance of the AccuCreaser on these special applications is directly related to the experience of the operator MODE 8 5 X 11 Sheet est 12 000 Perf Mode Crease Mode 5...

Page 6: ...t and foreign matter We recommend that you keep the machine covered when not in use BEARINGS BUSHINGS The bearings are sealed roller bearings and are designed to be self lubricating however dirt and dust can get into them causing clogging and dirt build up It is recommended to oil them daily under heavy use or monthly under light use The Bushings are Bronze and require lubrication more frequently ...

Page 7: ... Tray Perf and Score Assemblies Power Switch Pump with Vacuum Valve Pg 11 Pg 8 Pg 10 Pg 24 26 Touch Screen Delivery Tray Pump with Vacuum Valve Perf and Score REFERENCES COMPONENT IDENTIFICATION 7 Touch Screen Paper Stop ...

Page 8: ...s 99 ready to go when it arrives on your dock There are only a few items that need to be put into position before it is ready to use Those 2 items are below DELIVERY TRAY ASSEMBLY INSTALLING THE DELIVERY TRAY Position the tray to slide it under the dowel pins and rest it on the lower dowel pins Upper Position shown below 8 ...

Page 9: ...s the back paper stop See Diagram 3 Place the 2 paper stops in position as show below The paper stops hold their position using knobs making it easier for adjustment The positions of the paper stops will depend on the individual job HWWLQJ WKH SRVLWLRQ FRUUHFW LV LPSHUDWLYH WR VPRRWK RSHUDWLRQ RI WKH PDFKLQH If the paper stops are set too close the paper will hit them as it exits the machine resul...

Page 10: ...wered on Use the knobs on the pump pictured below right to control the output of the pressure and vacuum As illustrated on the knobs you can control the suction and the blow affecting the stock Use care to not remove the pump knobs completely as they have a directional specific spring for each knob Depending on the stock you are using you will adjust these knobs to ensure proper feeding The suctio...

Page 11: ...conds for the home screen to display There is a screen saver that will turn the display off if the machine is not touched within 30 minutes The power light will stay illuminated letting you know the machine is still on Count logo and Service Access If the logo is pressed a password screen is displayed This is for factory and service access only This Screen is for internal use only The password is ...

Page 12: ...ch Counter Allows for stopping the machine after a batch number is reached Run Turns on the transport Feed Starts the feeding of paper in pulse mode Stream Turns off pulsed feed and continuously feeds the sheets of paper When the run button is pressed the graphic will change red and the button will flash This is the indicator the machine is in running When the feed button is pressed the graphics w...

Page 13: ...s left or right Batch Counter Allows for stopping the machine after a batch number is reached Run Turns on the transport Feed Starts the feeding of paper in pulse mode CREASE MODE Crease mode is used to apply a Compression Crease Score to a piece of paper In this mode there are several Automatic Setup selections or you can do a custom selection and enter the distance in mm Crease selections includ...

Page 14: ...turn the suction off until the end of the sheet is reached The concept of this is that the machine will only feed one sheet at a time Providing better registration when in Crease Mode The Stream Button is designed as a turbo button for when in perf mode and running faster This button opens the valve and provides continuous suction A document may be slowly advanced through the transport by pushing ...

Page 15: ...to measure Accept Run Feed EXAMPLE Z Fold Press the Crease Mode Button Z Fold Start Measuring Physically Run a sheet through the machine for the sensor to measure Accept Run Feed EXAMPLE Letter Fold Press the Crease Mode Button Letter Start Measuring Physically Run a sheet through the machine for the sensor to measure Accept Run Feed EXAMPLE Roll Fold Press the Crease Mode Button More Roll Start M...

Page 16: ...e machine for the sensor to measure Accept Run Feed EXAMPLE Double Parallel Fold Press the Crease Mode Button More Double Parallel Start Measuring Physically Run a sheet through the machine for the sensor to measure Accept Run Feed EXAMPLE Perfect Bind Double Hinge Press the Crease Mode Button More Perfect Binding Score Enter The Book Thickness Double Hinge Start Measuring Physically Run a sheet t...

Page 17: ...or the sensor to measure Accept Run Feed EXAMPLE Perfect Bind No Hinge Press the Crease Mode Button More Perfect Binding Score Enter The Book Thickness No Hinge Start Measuring Physically Run a sheet through the machine for the sensor to measure Accept Run Feed EXAMPLE Custom Crease Job Press the Crease Mode Button Custom Enter In Distance For each Crease in mm Accept Run Feed 17 ...

Page 18: ...adjust button from the run screen You can micro adjust each crease by pressing the arrow keys each direction Each press will adjust by 1 9th of a mm Each adjustment is relative to the one before it so if you adjust crease 1 by 3 clicks it will also move all the creases after it in the same direction To keep the subsequent creases in their same locations you would then need to adjust them each back...

Page 19: ... the Batch Count Screen Press the Enter Batch Amount Button to enter in the number you want to run per batch Press the Reset Batch Button to start from 0 Press the On Button The button turns red as shown below As you are running and the batch number is reached the screen will display Batch Complete 19 ...

Page 20: ...GHT ADJUSTMENT CALIPER The caliper setting is what ensures the feeding of one sheet and prevents the feeding of double sheets It is very important that this caliper be set correctly To set the caliper take one sheet of the stock you are running and slide it between the caliper and vacuum wheel Take a second sheet and slide it back and forth in and out while lowering the height adjustment until the...

Page 21: ...s very efficient and flexible When neglected it can become very frustrating to run even the simplest job The adjustments previously discussed are very important The AccuCreaser Touch is capable of running 20lb single sheets 4 part forms and 100 lb cover It is also very capable of handling gloss coated and even laminated stocks Its flexibility is directly related to the operator s experience All ca...

Page 22: ...oosen the screws on the sensor and adjust the beam until it is on the tape 4 If all above steps work correctly the sensor is working properly if not contact the Count Machinery Company service department DRIVE CHAIN TENSION The chain that drives the upper crease die in time will stretch This is a common occurrence in chains The spring tensioner bracket will automatically adjust the tension It is i...

Page 23: ...he belt off the pulley with no flanges on the perf shaft Once removed there should be no more belts on the perf shaft and the perf shaft should slide out easily Slide the perf shaft out the pulley side 6 8 inches the allow it to rest on the hole in the frame It is only necessary to slide the shaft out about 6 to 8 inches With the shaft slid to the side you can access the lower hubs and reconfigure...

Page 24: ...vering the blade as illustrated below The lower perf assembly is made of hardened steel See the image in the Perforating and Scoring Section below for detail From our quality control testing you will see a line dead center on the lower assembly and this is where you should lower the blade located on the upper assembly down onto the lower assembly Note The lower perf assembly has a rubber core whic...

Page 25: ...eels across the width of your sheet when setting your perf up While your sheet size may not require all 4 gripper wheels to securely guide the sheet you will want as even distribution and uniform pressure on all the gripper wheels With the corresponding T Handle wrench provided with your machine lower the perf blade down until the blade just touches the hardened steel lower Then turn the T Handle ...

Page 26: ...lade To set the score into position lock the upper score assembly into place with the single set screw into the groove on the upper shaft Loosen the set screw on the lower assembly on the perf shaft and slide whichever groove your job requires under the score blade Then lower the score blade down and into the lower score assembly groove Take a strip of the stock you are scoring approximately 1 2 t...

Page 27: ...nt screw clockwise will increase the bar pressure as counterclockwise will decrease the pressure Once the adjustment to the bar has been made slightly tighten the thumb lock and re set the block set screws FOLDING DIRECTION OF PAPER There is a correct and incorrect way to fold a creased paper Following the diagram below will show you the correct direction the paper should be folded Use the master ...

Page 28: ...NOT STRAIGHT 1 Check for equal pressure on all grip wheels and that none are hanging up 2 Recheck all steps under SHEET NOT FEEDING STRAIGHT PERFORATION IS NOT CLEAN OR CUTS SHEETS 1 Not enough pressure on perf wheel 2 Perf blade is worn CREASE NOT REGISTERING ON SHEET 1 Clean all Rubber Rollers 2 Turn crease bar over for any stock over 9pt 009 3 Check pressure on grip wheels If these are not down...

Page 29: ...COUNT print finishing equipment is a product of Martin Yale Industries LLC 251 Wedcor Avenue Wabash Indiana 46992 260 563 0641 Fax 260 563 4575 www martinyale com Rev 2 1 2019 ...

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