Markilux 8800 tracfix Mounting Instructions Download Page 1

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markilux

Mounting instructions conservatory awning

overview

Table of contents

markilux 8800 / 8800 tracfix

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Scope of the Delivery

This conservatory awning is delivered with the cassette fully pre-assembled, a front profile and 1 pair of guide 

tracks in protective foil. The drive belts have been matched to the cover length in the factory. The number of fixture 

brackets depends on the awning size and fixture type, see sales literature. 

markilux safety instructions

markilux mounting instructions

Page

1. Overviews and fixing types 

5

1.1. Mounting types and mounting brackets

5

1.2 Mounting systems

5

1.3 Mounting bracket

6 - 7

1.4 Dimension overviews and fixture dimensions

8

1.4.1 Bottom fixture (fixture method 11)

8

1.4.2 Face fixture (fixture type 12)

9

1.4.3 Track fixture (fixture type 32)

10 - 11

1.4.4 Track fixture on conservatory rafters (fixture type 33)

2

1.4.5 Reveal fixture (fixture type 16)

12

2. Fitting the brackets (e.g. bottom fixture)

13

3. Awning installation

14

4. What to do if the awning has no tension in the middle position?

17

5. The course taken by the drive belt

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6. Motor

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6.1 Motor connection

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6.2 Motor connection data markilux 8800 / 8800 tracfix

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6.3 Motor connection data coupled unit markilux 8800 / 8800 tracfix - optional

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7. Fixing the cassette coupling bracket (e.g. bottom fixture) - optional

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8. Coupling single awnings - optional

19 - 21

markilux handover declaration

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Cassette

2

Guide track

3

cover support tube 

4

Front profile

5

Awning cover

02-06-2014

7061438 TK + QS

Summary of Contents for 8800 tracfix

Page 1: ...verviews and fixture dimensions 8 1 4 1 Bottom fixture fixture method 11 8 1 4 2 Face fixture fixture type 12 9 1 4 3 Track fixture fixture type 32 10 11 1 4 4 Track fixture on conservatory rafters fixture type 33 2 1 4 5 Reveal fixture fixture type 16 12 2 Fitting the brackets e g bottom fixture 13 3 Awning installation 14 4 What to do if the awning has no tension in the middle position 17 5 The ...

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Page 3: ...tructions are to a qualified mechanic who has skilled knowledge in following domains Occupational and operational safety and accident prevention regulations Handling of ladders and scaffoldings Handling and transport of long and heavy component parts Handling of tools and machines Fixture device placement Assessment of building materials Commissioning and operation of the product If any one of the...

Page 4: ...ngs without cover the spring loaded parts see figure Example folding arm awning are secured against unintentional opening These securing means must be remo ved only after the complete assembly The labelled awning parts are under spring tension and can pose an high injury risk 0 14 Awnings may only be used according to the purpose defined in the operation manual Alterations like rebuilding or enlar...

Page 5: ...h MA of 601 cm an cassette support assembly 76183 is required 1 2 Mounting systems Attention Basically the following is applicable for all mounting systems 1 The mounting material manufacturers e g Fischer Hilti Upat etc offer different mounting systems according to the undersurface If the conditions for the mounting are met according to DIN EN 13561 the wind resistance class 3 for the mounting ca...

Page 6: ...6068 76198 38 132 100 Cassette support assembly for mounting onto frame 140 132 38 Cassette support assembly for mounting onto frame Cassette coupling bracket assembly for track fixture rigid Höhe 100 mm height 140 mm Fixture type 31 and 32 76183 76184 76069 Accessories Storm safety bracket assembly for the cassette recommen ded in windy locations and as an additional safety measure for the casset...

Page 7: ...allation dimensions 76191 76054 76055 9 85 40 110 Double track bracket assembly with adjustable head Track bracket assembly with adjustable head Double track bracket assembly with adjustable head height 140 mm height 100 500 mm height 100 500 mm refer to section Installation dimensions refer to section Installation dimensions refer to section Installation dimensions 76192 76047 76193 Universal tra...

Page 8: ... on the mounting dimensions of other mounting types see chapter 1 1 can be found in our sales documentation Overview of dimensions markilux 8800 8800 tracfix 0 0 2 0 8 2 1 1 0 5 70 116 37 8 4 210 H min 100 max 1000 30 MA BA 60 50 1 8 7 M 76061 76062 76180 76017 A A S A A Fixture type 11 5 cover support tube the required quantity can be found in the size grid in our sales documentation 6 from a fix...

Page 9: ...ure cassette bracket 2 track bracket with adjustable head 3 from an extension H of 401 cm an additional track bracket for fixture types 22 41 51 is required 4 from a fixture width MA of 451 cm an additional cassette coupling bracket is required 5 cover support tube the required quantity can be found in the size grid in our sales documentation 76063 face fixture cassette bracket assembly pitch adju...

Page 10: ... track bracket with adjustable head 2 track bracket with adjustable head 3 from a fixture width MA of 601 cm an cassette support assembly 76183 is required 4 from a fixture width MA of 451 cm an additional cassette casing support is required 5 cover support tube the required quantity can be found in the size grid in our sales documentation 6 from a fixture width of MA 451 cm an additional support ...

Page 11: ...re type 32 M BC MA 50 29 6 50 50 50 M 50 69 31 BC MA 14 15 14 14 15 29 6 50 14 50 M 50 75 BC MA 14 15 29 6 50 14 A A V1 A A V2 A A V3 85 25 9 110 15 65 9 6 50 50 H min 100 max 1000 A 12 5 10 5 76099 22 8 18 7 min 300 max 400 A 76099 76099 76099 76099 M overall awning width MA awning fixture width order width A A in cross section BC awning width between fixture points H projection 76099 mounting br...

Page 12: ... MA of 601 cm an cassette support assembly 76183 is required 1 4 5 Reveal fixture Fixture type 16 76077 76078 76180 BA 37 1 0 5 8 4 A 116 MA 76054 A A M 76046 25 B min 100 max 1000 A 76054 2 0 8 1 8 7 2 1 210 H 60 B M overall awning width MA awning fixture width order witdth M minus 100 mm A A in cross section FW width between fixing points H projection B detailed view 76077 bottom fixture left re...

Page 13: ...t down tight yet 6 Slide the guide track profile 2 about 2 to 3 cm over the rollers of the front pro file bogey onto the end cap 11 Remove the tape holding the drive belt in place adhesive strip from the guide track profile The lug end of the drive belt 12 must be fed over the belt roller 13 2 Fitting the brackets e g bottom fixture 1 MA MA 1 MA 2 2 MA 1 Hold the cassette bracket 1 in place mark t...

Page 14: ...r 18 11 Push the lug end of the drive belt 12 through the slot in the assembly aid 17 Attention Do not twist transport bands 19 17 12 18 19 12 18 12 Pull the assembly aid back out 17 In so doing the drive belt 19 is guided around the underside of the fabric roller 18 Detach the lug end of the drive belt 12 from the assembly aid 13 Attention The drive belt has to be passed around the fabric roller ...

Page 15: ...13 21 Pull the drive belt 19 tight Do not cut off the loose end of the drive belt both right and left 22 By pulling the drive belt 19 out of the guide track 2 put pressure on the tensioning module until the split pin 23 can be withdrawn easily on both the right and left The awning is now under tension 23 At the inspection openings check transport bands 19 for twisting and correct seating on the fa...

Page 16: ... drive 18 19 18 12 Attention If the awning cloth has enough tension in central position see chapter 4 What is to be done if If the position of the drive belt is incorrect see paragraphs 30 to 32 30 Check the position of the drive belt 19 on the fabric roller 18 when the awning is retracted Ideally the fabric roller will be in the position shown The transport band envelops the fabric roller with 1 ...

Page 17: ...al gas piston into convergence with that of the guide track and re insert the split pin 23 on both the right and the left The drive belts are now now longer under tension and the gas pistons are held securely in position Now tighten the drive belts as described in chapter 3 paragraph 21 and tension the awning again as in paragraph 22 5 cassette 12 belt roller 18 fabric roller 19 drive belt 20 proj...

Page 18: ...Attention The lower limit position has to be adjusted in accordance with the motor instructions for a standard motor stop on reaching a particular awning position point stop This setting is not set in the factory The lower limit position is preset for RTS motors Instructions for further electric components are inside the belonging package Attention The rolling up of the fabric on the fabric roller...

Page 19: ...the track brackets 2 mark the fixing points at axial distance from one another and drill the holes M8 screws A second track bracket has to be fitted from an extension of 401 cm 4 Fix the track brackets 2 in place Measure all brackets diagonally 8 Couple single awnings 1 2 1 3 4 6 3 5 4 75 75 1 Unscrew the raised head screws 1 and remove the inspection cover 2 2 Fix the drive awning 3 in the bottom...

Page 20: ...ollers 12 onto the auf den cassette coupling bracket 5 until the stop While doing this guide the lug end of the drive belt 13 into the cassette as described for single units Attention Do not twist transport bands See point 7a for tracfix system 7a Attention For awnings with tracfix system Thread the cover of both awnings with the zip 14 in the respective plastic tracks 15 in the guide track 11 Sub...

Page 21: ...equently attach the inspection cover 2 with the raised head screws 1 10 For further fixing steps refer to the fixing instructions for single units chapter 3 point 9 34 22 21 2 22 3 11 In case the front profiles 21 and 22 do not extend and retract uniformly after the trial run of the awning the covers will require readjustment 12 Readjustment of the covers Unscrew the middle inspection cover 2 and ...

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Page 23: ... wind resistance class 3 Wind resistance class 0 corresponds either to performance criteria that we were not asked to meet or to those that have not been measured or to a product that does not fulfil the requirements of wind resistance class 1 The awning may remain extended up to a maximum of Beaufort force 4 The awning may remain extended up to a maximum of Beaufort force 5 The awning may remain ...

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Page 25: ... wind resistance class 3 Wind resistance class 0 corresponds either to performance criteria that we were not asked to meet or to those that have not been measured or to a product that does not fulfil the requirements of wind resistance class 1 The awning may remain extended up to a maximum of Beaufort force 4 The awning may remain extended up to a maximum of Beaufort force 5 The awning may remain ...

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