i
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Table of Contents
S
ection
1: i
ntroduction
P
roPosition
65 ......................................................................1
s
afety
W
arnings
....................................................................1
r
ePlacement
P
arts
...................................................................1
s
afe
B
oating
.........................................................................2
W
arranty
..........................................................................2-6
S
ection
2: S
afe
B
oating
c
arBon
m
onoxide
e
xPosure
........................................................6
S
ection
3: e
ngine
i
dentification
e
ngine
t
yPe
...........................................................................7
m
odel
s
Pecifications
................................................................8
S
ection
4: e
lectronic
S
equential
f
uel
i
njection
i
nformation
............................................................................9
S
ection
5: e
ngine
a
larmS
and
i
nStrumentation
d
igital
a
larms
......................................................................10
i
nstrumentation
....................................................................11
S
ection
6: SSVec f
uSe
and
r
elay
e
ncloSure
......................12-15
S
ection
7: P
recautionS
o
il
l
evel
............................................................................16
H
ydrolock
..........................................................................16
S
ection
8: e
ngine
o
Perating
i
nStructionS
g
asoline
r
equirements
............................................................17
o
il
r
equirements
..................................................................17
s
tarting
e
ngine
efi ...............................................................17
e
ngine
B
reak
-i
n
/25 H
our
i
nsPection
.....................................17-18
S
ection
9: W
interization
4.3/5.7l r
aW
W
ater
c
ooled
e
ngines
.......................................19
f
ull
c
losed
c
ooled
e
ngines
.....................................................20
H
alf
c
losed
c
ooled
e
ngines
................................................21-22
f
ull
c
losed
i
nBoard
J
et
e
ngines
................................................23
S
ection
10: e
ngine
m
aintenance
s
cHeduled
m
aintenance
By
o
Wner
..............................................24
s
cHeduled
m
aintenance
By
q
ualified
t
ecHnician
...............................25
c
rankcase
o
il
c
Hange
.............................................................26
o
il
f
ilters
..........................................................................27
f
lame
a
rrestor
....................................................................28
g-f
orce
f
uel
s
ystem
.............................................................28
B
attery
c
aBles
.....................................................................29
m
ultiPle
e
ngine
B
attery
P
recautions
- efi ....................................29
a
lternator
B
elt
t
ension
..........................................................29
s
ea
W
ater
P
umP
i
mPeller
r
ePlacement
.........................................29
c
losed
c
ooling
s
ystem
...........................................................30
f
illing
c
losed
c
ooling
s
ystem
.............................................30-31
S
ection
11: e
ngine
d
iagnoSticS
and
c
odeS
........................32-34
S
ection
12: t
rouBle
S
hooting
e
ngine
W
ill
n
ot
t
urn
o
ver
.....................................................35
e
ngine
c
ranks
B
ut
W
ill
n
ot
s
tart
.............................................35
e
ngine
r
uns
P
oorly
at
H
igH
rPm ..............................................36
H
igH
s
Peed
m
iss
..................................................................36
f
uel
s
ystem
- r
icH
................................................................37
f
uel
s
ystem
- l
ean
................................................................37
P
oor
f
uel
e
conomy
...............................................................37
e
ngine
s
tarts
and
s
toPs
.........................................................38
o
il
P
ressure
- l
oW
................................................................38
o
il
P
ressure
- H
igH
...............................................................38
e
xcessive
o
il
c
onsumPtion
.......................................................39
e
ngine
o
verHeating
................................................................39
W
ater
in
e
ngine
c
ylinder
or
B
ase
..............................................40
S
ection
13: i
nStallation
i
nStructionS
e
ngine
c
omPartment
...............................................................41
e
ngine
m
ounting
..................................................................41
e
ngine
r
otation
....................................................................41
e
ngine
B
ed
..........................................................................41
c
ooling
s
ystem
...............................................................41-42
e
mission
-r
elated
i
nstallation
i
nstructions
.....................................42
e
xHaust
P
iPing
................................................................42-43
e
lectrical
c
onnection
.............................................................43
B
atteries
............................................................................43
d
ual
e
ngines
.......................................................................43
B
attery
i
solators
..................................................................43
e
ngine
B
attery
s
Pecifications
....................................................44
B
attery
c
aBle
l
engtH
r
equirements
.............................................44
s
Pecial
f
uel
i
nstructions
for
6.2 550 HP e
ngines
........................44
lsa a
irBoat
i
nstallation
n
otes
.................................................45
a
daPter
H
arness
...................................................................46
H
eater
c
onnections
...............................................................47
P
restart
c
Hecklist
.................................................................48
P
otentiometer
o
Peration
..........................................................49
W
arranty
r
egiStration
t
ranSfer
.............................................50
S
erVice
l
og
......................................................................51-53