Mareli Systems ECOPELLET STAR Assembly And Exploitation Manual Download Page 1

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Mareli Systems

ECOPELLET STAR - CONDENS BOILER

Assembly and exploitation manual

Please read these instructions carefully before installing and/or lighting the appliance for the first time.

Keep this document near the appliance, in a place which can easily be reached.

Summary of Contents for ECOPELLET STAR

Page 1: ...CONDENS BOILER Assembly and exploitation manual Please read these instructions carefully before installing and or lighting the appliance for the first time Keep this document near the appliance in a place which can easily be reached ...

Page 2: ...ct setupmaycausehazardousconditionsand orincorrectfunctionoftheboil Donotwashtheboilerwithwater Watercangetinsidethefireplaceanddamagetheelectronicsandcauseanelectricshock Donotputclothestodryontheboiler Anyclotheshangersandotherobjectsmustbelocatedwithinareasonabledistance fromthefireplace Firehazard Theuserisfullyresponsiblefortheproperuseoftheproductwhichexemptsthecompanyfromliabilityofanyusers...

Page 3: ...ts with characteristics different from the recommended may result in power de crease unstable and inconsistent work of the boiler Info Toensuretheproperworkoftheboilerthepelletsmustbestoredinadryplace Rechargingofpelletscanbedoneduringwork withthefollowingsequence 1 Openthebunker locatedatthetopoftheproduct 2 Fillthehopper usingnon combustiblecontainer 3 Closethelidofthebunker Attention Usegloves ...

Page 4: ...4 Mareli Systems 2 TECHNICAL DATA 211 mm 746 mm 158 mm 1120 mm 1132 mm 383 mm 1133 mm 1358 mm 490 mm 467 mm ...

Page 5: ...5 Mareli Systems 1 2 3 4 5 1 2 3 4 5 Boiler body Ash box Boiler burner Pellet hopper Exhaust fan ...

Page 6: ... 6 ф mm 8 8 Φ6 Φ8 Φ6 Φ8 m m 6 6 m m m m m 8 8 6 6 m m m 6 6 m A B C D E 1 2 3 4 5 6 7 D 2 A Neighboring wall B The rear wall C Sidewall D Floor protection E Ignitable element 1 50 mm 2 600 mm 3 400 mm 4 300 mm 5 1500 mm 6 60 mm 7 800 mm ...

Page 7: ...ustion chamber spirals Condensation chamber cleaning mechanism Thermal isolation combustion chamber 4 5 10 11 Burning pot External ash container Combustion chamber temperature sensor Combustion chamber cleaning mechanism TOP 9 Refractory plate combustion chamber 6 Condensation chamber water connection ...

Page 8: ...h screen display Lambda regulation Optional Vacuum sensor Combustion Fan Motor cleaning mechanism Burning pot 15 16 21 Combustion chamber cleaning mechanism Bottom Motor cleaning mechanism TOP Auger Motor return flame protection 20 Auger Motor 17 Vacuum pump Optional ...

Page 9: ...mm in front of the fireplace and not less than 400 mm on both sides and at the back of the wall Minimum distances from the wall to the boiler should be at least 400 mm The mini mum space in front of the fireplace should be 1500 mm The minimal distance of the boiler from combustion materials should be no less than 1500 mm The door of the fireplace should be closed tightly during the work process Op...

Page 10: ...10 Mareli Systems CHECK ITEMS BEFORE INSTALLATION Chimney exit Chimney Connection to chimney Connection to the boiler Security distances The floor Inlet air The chimney revision door ...

Page 11: ...ngtobeuseditmustbewashedseveraltimestoensuretheremovalofany accumulateddirtonthesurfacesofthewaterjacket Donotdrainthecirculatingwateroftheinstallationduringthenon heatedseason Chemicaltreatmentofthecirculatingwaterisnotrecommended Radiator Deaerator Expansion vessel Return Valve Lyra Boiler BOILER Pump Radiator Radiator Radiator Mareli Systems provides a warranty and out of warranty service and r...

Page 12: ...MNEY EXITS ANTI WIND Chimney The chimney or the duct component must conform with the following requirements to be airtight waterproof and prop erly insulated to be constructed with materials resistant to the normal mechanical wear and to the heat coming from the combustion products and condensation The chimney must be built out off a stainless steel material re sistant to the aggressive action of ...

Page 13: ...ion External wall Connection to chimney Flue gas connection T connection The chimney revision door Heat generator Attention In order for the product to function efficiently the chimney must be built out of a stainless steel material resistant to the aggressive action of temperature and combustion products ...

Page 14: ...tion are re spected and maintained In the cases when the chimney draft is no longer sufficient the vacuum sensor compensates for this by increas ing the RPM of the exhaust fan 4 Cleaning Cleaning the fireplace should be done only when cold The cleaning of the combustion chamber must be carried out daily For this purpose make sure the fireplace has ceased operation and is completely cold Pull up th...

Page 15: ...15 Mareli Systems Combustion chamber cleaning mechanism for the Turbulators Condensation chamber cleaning mechanism for the Turbulators ...

Page 16: ...16 Mareli Systems Cleaning mechanism for the Burning pot Cleaning mechanism for the Ash chamber Motor cleaning mechanism for Ash chamber ...

Page 17: ...17 Mareli Systems PROCEDURE FOR SERVICING THE BURNING CHAMBER TOP DECORATION THERMAL INSULATION 1 1 Remove the top decoration in order to access the top door of the burnning chamber ...

Page 18: ...18 Mareli Systems 2 2 Remove the sensor for measuring the temperature inside the burn ing chamber ...

Page 19: ...19 Mareli Systems 3 3 Remove the 4 scrwos from each side of the combustion chamber door ...

Page 20: ...20 Mareli Systems 4 4 User the 2 handles in the center to remove the combustion cham ber door Here you have access to the automatic cleaning mecha nism for the turbulators ...

Page 21: ...21 Mareli Systems 5 5 In order to access the main combustion chamber simply remove the inner combustion chamber door ...

Page 22: ...22 Mareli Systems 6 6 In case of maintenance you can remove the main combustion chamber by picking up from the sides ...

Page 23: ...23 Mareli Systems 7 7 In order to access the lower combustion chamber open the exteri or decorative door ...

Page 24: ...24 Mareli Systems 8 8 In order to access the lower combustion chamber open the interior door by pulling the lever in an upward manner ...

Page 25: ...25 Mareli Systems 9 9 Remove the screw in order to free the combustion pot and it s cleaning mechanism ...

Page 26: ...26 Mareli Systems 10 Once the holding screw is removed the combustion pot unit can be easily accessed for maintenance 10 ...

Page 27: ...27 Mareli Systems PROCEDURE FOR CLEANING THE ASH CONTAINER 1 1 Pull the handle towards the right in order to free the ash container ...

Page 28: ...28 Mareli Systems 2 2 Pull the ash container towards the left in order to detach it from the boiler ...

Page 29: ...29 Mareli Systems 3 3 Pull the handle of the ash container to move it to an area dedicated for the ash disposal ...

Page 30: ...30 Mareli Systems 4 4 Pull the lever on the side of the ash container it order to empty its content ...

Page 31: ... Mareli Systems PROCEDURE FOR ACCESSING THE CONDENSATION UNIT In order to gain access to the condenser unit you must remove the decorative cover You can do this by pushing the cover upwards and then back ...

Page 32: ...Systems K400 TOUCH SCREEN DISPLAY 1 HOMEPAGE Errors Code Date Time HOMEPAGE 1 2 Main Temperature Main Thermostat Functioning State ON OFF Settings Display Info Chrono 11 24 Fri 14 Oct 2016 65 21 C IGNITION Er 01 ...

Page 33: ... 3 Auger Aux1 Pump 1 Aux1 Pump 2 Aux3 HOMEPAGE 2 2 L6 L7 L8 System activity LEDS The Quick visualization of the system main function is accessed through a vertical swipe to the top side of the screen SPECIAL LEDS 65 22 C IGNITION 12 18 Ven 14 Ott 2016 Er52 Function Winter Mode Power Chrono Wood PA Weekly Winter Wood Pellet Pellet Wood Chrono enable Chrono disable Summer ...

Page 34: ... Oct 2016 65 21 C IGNITION Er 01 Er10 10 50 11 20 11 20 11 20 11 20 Er 53 Er 53 Er 53 Er 53 Error List By clicking on you can see the errors stored by date time and description Scroll to unlock Error 16 Auger speed regulation failure When this message is on screen this means that the product is in blocking mode and you can remove the error You can do this by swiping to the right in the center of t...

Page 35: ...u 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 COMBUSTION HEATING REMOTE PANEL MANUAL LOADING RESET SERVICE Setting Menu 11 24 Ven 14 Ott 2016 65 C IGNITION Er 01 From this screen it is possible to view all the variables for the proper functioning of the heating system Info Menu Water Pressure Smoke Temperature Boiler Temperature Buf...

Page 36: ...03 15 04 30 09 00 11 30 21 15 23 30 Start Stop 01 02 04 03 05 15 30 00 45 15 02 03 05 04 06 00 15 45 30 00 To edit the time slots press on the corresponding Frame Time Scroll Up or Down to change the System on off Time 5 INTERNAL MENU STRUCTURE Potenza Pellet 5 5 5 5 Ricetta Pellet Calibrazione Coclea Calibrazione Ventilatore Gestione Combustione Potenza Pellet 5 Gestione Combustione Pellet Recipe...

Page 37: ...control panel is 17 and subsequently the others according to the number provided by the system Control panel restart this function allows the control panel to be restarted Sound this function allows the user to enable disable the sounds emitted from the control panel Delete error list this password protected function the same as in the technical menu allows the user to delete the list of errors re...

Page 38: ...ort circuited Switch off the board and check the Lambda sensor connec tions Replace the sensor EL05 Heating voltage supply too low Disconnect Lambda Module from 230Vac and check all the fuses of the board Check that the line voltage is 230Vac 20 EL06 Lambda Sensor voltage supply too low Disconnect Lambda Module from 230Vac and check all the fuses of the board Check if there are short circuits in t...

Page 39: ... 57 SIG GND 56 5v 60 59 SIG GND 62 61 SIG GND 70 69 68 67 66 65 64 63 F N F N F N 72 71 GND 12V POWER CABLE AUGER 1 PRESSURE SWITCH PROTECTION RETURN FLAME AUGER 2 IGNITER PUMP 1 PUMP 2 VALVE BRAZIER CLEANING ENGINE CLEANING ENGINE 1 DISPLAY LAMBDA BOARD FLOW GAS TEMPERATURE PROBE COMBUSTION CHAMBER EXHAUST PROBE VACUUM SENSOR RED BROWN BLACK BOILER PROBE SAFETY THERMOSTAT WATER EXHAUST FAN SECOND...

Page 40: ...tus LED 2 Communication LED 3 Supply SECONDERY VALVE PRIMARY VALVE POWER CABLE 1 2 3 4 5 6 F N 7 8 9 10 11 12 13 14 18 17 16 15 22 21 20 19 26 25 24 23 28 27 Ros Gia Bla Gri Ver Ner BLACK GREEN GREY WHITE YELLOW RED LAMBDA PROBE DIAGRAM LAMBDA BOARD ...

Page 41: ......

Page 42: ...they are due to printing or transcription errors We reserve the right to make any change that appears to be necessary or useful without harm the essential characteristics Mareli Systems MareliSystems IndustrialZone Simitli 2730 RegionBlagoevgrad Bulgaria info mareli systems com www mareli systems com ...

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