Maquet 111801 Maintenance And Repair Instructions Download

Page: 1 / 54

111801 / 02 / 03

Betaclassic / Alphaclassic

Maintenance and

Mobile O.R. table

Repair Instructions

MAQUET

GmbH + Co. KG · Postfach 2162 · D-76411 Rastatt

Telefon (07222) 932-0 ·

1118.0XGB_06

06.2005

English

Summary of Contents for 111801

Page 1: ...111801 02 03 Betaclassic Alphaclassic Maintenance and Mobile O R table Repair Instructions MAQUET GmbH Co KG Postfach 2162 D 76411 Rastatt Telefon 07222 932 0 1118 0XGB_06 06 2005 English...

Page 2: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 1...

Page 3: ...0 positioning 1118 03 14 3 6 Corded hand control 1118 03 15 3 7 IR remote control 1118 03 15 4 Identification of faults what to do if 16 5 Repair work instructions for replacement of components 18 5...

Page 4: ...ually assuming between 200 and 300 hours in service each year Damaged and or defective components can be replaced by following the instructions given in this manual Special tools and equipment will be...

Page 5: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 4 1 3 2...

Page 6: ...is a single acting type To move the table downward the lowering valve 3 must be actuated by means of the separate pedal lever see also the description in the operating instructions Transformer and ch...

Page 7: ...the internal circuit is supplied by the connectors 0V and 5V B is used to switch the controller unit A4 ON and OFF The line DATA is used for bi directional communication between hand control and contr...

Page 8: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 7 3 5 Charger unit 0970 2083 1118 A RD BK 22 5...

Page 9: ...n bright light for 1 2 min good charge capacity Weak battery Light becomes visibly darker after app 1 min Voltage drops below 10 V To be sure about the test result a weak battery should be charged and...

Page 10: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 9 3 1 3 2 3 3 4 90 bar 1118 01 02 100 bar 1118 03 1118 03 1118 01 02...

Page 11: ...tion Move the base casing upward and secure it to the table top Fluid level should be above the minimum and below the maximum markings at the tank 4 System pressure The nominal system pressure of O R...

Page 12: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 11 1118 01 02 1118 03 3 5 3 3 4...

Page 13: ...lve 3 must close Within the following 10 minutes the pressure must not drop below 70 bar Please note the pressure diagram Y If the pressure suddenly drops at the beginning by app 10 30 bar and remains...

Page 14: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 13...

Page 15: ...button the valve 3 must close The presssure of 100 bar must not drop below 70 bar within a period of 30 min See graph in the pressure diagram Y If the pressure suddenly drops at the beginning by app 1...

Page 16: ...the mode Modus READ DATA BUS 1132 Test whether the supply voltage for the hand control 5 Volt is present IR remote control 1118 03 only Test IR remote control functions and function of the charging s...

Page 17: ...place the 6 3 channel valve if necessary A channel within the lowering valve may be blocked tilting and trendelenburg functions fail Height adjustment moves downward only very slowly or not at all or...

Page 18: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 17 5 1 5 2 3 4 1 7 12 10 11 8 9...

Page 19: ...s 1 of the bellows 2 Lower the casings and remove the bellows Column casing Bend the 2 clips 10 of the uppermost segment of the casings 5 to enable removal of the bracket 11 Remove the uppermost segme...

Page 20: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 19 5 2 11 4 8 3 15 8 14 13 16 17 10 7 2 5 1 12 6...

Page 21: ...e the assembly trolley with the table top to the side Remove the frame plate 10 pay attention to the position of assembly Replace the column guiding Fully extend the height cylinder Disconnect and sto...

Page 22: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 21 5 3 2 1 3 6 7 8 2 4 5...

Page 23: ...d correctly Assemble in reverse order Secure the screws 1 with Loctite 245 Locking castors with brake lever Remove the fixation screws 3 of the actuator shaft 4 Tilt the O R table aside and lay it dow...

Page 24: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 23 5 4 1 2 3 5 4 P T...

Page 25: ...Unplug X5 at the charger board voltage supply Remove the micro switch 1 Tilt the O R table to one side and lay it down on the floor Remove the lower base casing Press the pump lever 2 downward and rem...

Page 26: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 25 5 5 4 6 2 5 1 3...

Page 27: ...the O R table and lay it down on the floor Remove the lower base casing Mark the position in which the 6 3 directional valve 5 is fixed Disconnect all hydraulic lines and stopper them Remove 3 fixati...

Page 28: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 27 5 6 1 2...

Page 29: ...o the table top Adjust the column to the uppermost position Tilt the O R table and lay it down on the floor Remove the lower base casing Disconnect and stopper all hydraulic lines Remove 3 fixation sc...

Page 30: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 29 1118 01 02 1118 03 height tilt trendelenburg 5 7 4 3 2 1 X12 X2 5 6 7...

Page 31: ...in reverse order Apply some vaseline grease onto the o rings before assembly Torque down the hollow screws 4 at 10 Nm Replacement of 5 3 directional valve type 1118 03 Remove the column casing see 5...

Page 32: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 31 5 8 4 5 7 3 1 2 3 3 6 1...

Page 33: ...Remove the casings of the base and the column Set the O R table on wooden blocks Remove the fixation screw 6 of the cylinder Pull the cylinder off and disconnect the hydraulic line 7 Assemble in rever...

Page 34: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 33 5 9 4 2 1 3 1 1118 02 1118 03 1118 02...

Page 35: ...e where the tank is located Remove the lower base casing Unscrew P and T lines and stopper them Disconnect the grounding cable from the motor housing Remove the fixation screws 1 and remove the hydrau...

Page 36: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 35 1 2 4 5 7 8 9 10 3 6 X5 11 5 10...

Page 37: ...pply at first connect the batteries at the very last plug X5 Measure the charging voltage test the functions Batteries Disconnect the O R table from the mains supply Loosen the upper base casing 3 lif...

Page 38: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 37 1 2 5 10 4 3 X5 6 5 7 9 8...

Page 39: ...tion to the polarity markings red black Please note Connect the O R table to the mains supply at first connect the batteries at the very last plug X5 Batteries 1118 03 Disconnect the O R table from th...

Page 40: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 39 10 8 9 11 1 7 2 3 5 4 5 11...

Page 41: ...and 5 Turn the gas spring 7 to the front and unscrew it Assemble in reverse order Please note The actuator pin of the gas spring 7 must be fully released as long as it is not actuated Gas spring of th...

Page 42: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 12...

Page 43: ...lly push the locking catch 14 back and fix it by means of a grip tool Route the cable 4 through the adjustment screw the eye of screw 8 the spring 9 and the guide 11 The end piece of the cable 4 must...

Page 44: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 43 5 13 3 2 1 4 5...

Page 45: ...table top to level position Support the table top by means of the assembly trolley Remove the seat plate 1 Open the bellows 3 as far as necessary Remove 4 screws 2 at each side Lower the O R table to...

Page 46: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 45 5 14 1 4 5 2 7 10 9 8 11 13 12 15 13 3 6 14...

Page 47: ...oth back plates 2 the cover plates 3 the bearing bolt 4 2 screws 5 of the lateral support bar 6 at one side the grub screws 8 of the securing rings 9 at both sides of the drive tube 7 Slide the securi...

Page 48: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 47 5 14 16 17 18 22 19 20 23 7 13 10...

Page 49: ...23 can also be replaced at this stage Assemble in reverse order Please note To ensure parallel positioning pay attention to the following order of assembly The drive tube 7 is to be installed after al...

Page 50: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 49 5 15 1 2 A1 A1 A4 S3 6...

Page 51: ...Remove the fixation screws 2 Remove the Controller board A1 along with the IR receiver board A4 Separate the IR receiver board A4 from the controller unit A1 Replace the board s if necessary Set the I...

Page 52: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 51 5 16 1 B3 B4...

Page 53: ...ed between the green and the black connector cable i e the centre of the adjustment range is 2 5V Adjustment setting Move the table top to a horizontal position by means of the hand control tilting tr...

Page 54: ...service maquet de Internet www maquet com Technische und konstruktive nderungen vorbehalten The right is reserved to make technical and design changes Sous r serve de modifications dues au d veloppem...

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