Manitowoc Grove GMK 5200-1, Maintenance Manual

Page: 181 / 346

Maintenance work on the carrier
7.15 Hydraulic system
0
9
.0
3.
201
8
Maintenance manual 3 302 746 en 7 - 109
GMK5200-1
Dispatch the oil
sample to the
laboratory
Manitowoc Crane Care
gives you the opportunity to have the oil sample ana-
lysed at our contracted laboratory. A delivery note and a protective mailing
bag are available along with the sample containers (GROVE part no.
03141012). You will get the laboratory analysis via the Internet in a short
time.
•
Label the sample container prior to dispatch with
– the truck crane serial number,
– the date of sampling,
– the number of operating hours since the last oil change and
– the sampling location (e.g. gauge port on a control block).
•
Have the following properties of the oil sample determined by the labora-
tory
– the viscosity,
– the viscosity index,
– the contamination,
– the water content.
Determining the
quality of the oil
•
Compare the laboratory analysis with the limit values and carry out the
specified measures if necessary.
Viscosity limit values
– Viscosity ISO-VG 32 in accordance with DIN 51524 Part 2.
– Viscosity index V
i
≥
150.
If one of these limit values has been reached/fallen short of:
•
Carry out an oil change;
à
p. 7 - 111.
Contamination limit value
– Contamination according to NAS 1638 class 7 or ISO 4406:1999
code 18/16/13 (purity class).
If this limit value has been reached/exceeded:
•
Replace the filters of the hydraulic system;
à
p. 7 - 115.
•
Have the hydraulic oil cleaned with a mobile filter unit until the required
cleanliness class is achieved.
Water content limit value
– Water content
≤
100 ppm.
If this limit value has been reached/exceeded:
•
Have the hydraulic oil cleaned with a mobile water separator until the
water content is clearly below the limit value.