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Manitowoc convotherm 4, User Manual

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Manitowoc convotherm 4 User Manual Download Page 133

6.3  Servicing tasks

6.3.1  

 Safe working when servicing the appliance

Your safety and the safety of your staff

Before your personnel start working with the combi steamer for the first time, familiarize yourself with

the information contained in the chapter 'For your safety' on page 21 and make relevant safety ar‐

rangements.
Instruct your personnel to learn the safe-working rules given in this section before starting work, and to

follow them strictly.
Instruct your personnel to familiarize themselves with the hazard warnings listed in this section and in

further instructions below, and instil in them the importance of taking the specified precautions.

Personal protective equipment for your personnel

Instruct your personnel to wear the correct personal protective equipment specified in the section 'Per‐

sonal protective equipment' on page 41 of the 'For your safety' chapter for the relevant tasks.

Basic rules for safe operation

If it is known or evident that the combi steamer has been moved after installation without authorization

(whether intentionally or unintentionally), the appliance must not be put back into service until all the

following requirements have been met:

■

The appliance and fittings or accessories being used show no signs of damage.

■

The installed electrical power cables, water supply pipes and pipes for wastewater and cleaning

products show no signs of damage, are fixed securely, are not leaking from any point and appear

safe and in working order on visual inspection.

■

The 'Requirements relating to the operating condition of the combi steamer' on page 22 are met.

■

The 'Requirements relating to the operating environment of the combi steamer' on page 22 are

met.

■

All warning signs are in their designated position.
On gas appliances only:

■

A gas service engineer has leak-tested all the gas components in the combi steamer and con‐

firmed that all connection and supply points for these gas components, inside and outside the ap‐

pliance, are gastight.

Rules for replacing appliance parts

Always use only original spare parts from the manufacturer when replacing appliance parts to guaran‐

tee continued appliance reliability.

Live parts

Risk of electric shock from live parts
Touching live parts under the cover and behind the operating panel can result in electric shock.

Make sure that the cover and operating panel are fitted.

Make sure that any servicing work carried out under the covers, behind the operating panel or on

the power cord is performed solely by a qualified electrician from an authorized service company.

6 Servicing procedures

User manual

133

Summary of Contents for convotherm 4

Page 1: ...Combi steamer Read instructions before use Convotherm 4 table top units User manual CE Original ENG Your meal Our mission ...

Page 2: ......

Page 3: ...4 1 1 Placing food containers in appliances of size X 10 42 4 1 2 Placing food containers in appliances of size X 20 44 4 1 3 Loading capacity for the combi steamer 45 4 2 Operating principles and instructions for cooking 47 4 2 1 Working safely with the appliance 47 4 2 2 Turning the combi steamer on and off 50 4 2 3 How to cook 51 4 2 4 How to smoke 53 4 3 Specific Cooking Instructions 57 4 3 1 ...

Page 4: ... chamber behind the suction panel 111 5 2 10 How to perform intensive cleaning of the hygienic plug in gasket 112 5 3 Specific Cleaning Instructions 113 5 3 1 Working safely with the appliance 113 5 3 2 Replacing the rinse aid canister 114 5 3 3 Replacing the cleaning agent canister 116 5 3 4 Adding cleaning agent from single measure dispensing bottles to the cooking chamber 118 5 3 5 Releasing an...

Page 5: ...h the following direc tives 2006 42 EC Machinery Directive 2014 30 EU EMC Directive 2011 65 EU RoHS Directive The safety objectives of European Directive 2014 35 EC Low Voltage Directive have been met in ac cordance with Annex I Section 1 5 1 of the Machinery Directive Compliance of electric appliances with standards The electric appliances comply with the requirements in the following European st...

Page 6: ... 20 04 2016 Ralf Klein Managing Director Vice President Convotherm pp Lutz Isenhardt Director Global Product Compliance pp Gisela Rosenkranz Manager Engineering Technical Documentation 1 General User manual 6 ...

Page 7: ...an Directive 2014 35 EC Low Voltage Directive have been met in ac cordance with Annex I Section 1 5 1 of the Machinery Directive Compliance of gas appliances with standards The gas appliances comply with the requirements in the following European standards EN 203 1 2014 EN 203 2 2 2006 EN 203 3 EN 60335 2 102 2006 A1 2010 EN 55014 1 A2 2011 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 A2 2009 EN 6...

Page 8: ... us to continuous improvement of our green credentials We have developed a quality and environmental management system in order to guarantee the con tinued manufacture of high quality products and to be sure of meeting our environmental targets This system satisfies the requirements of ISO 9001 2008 and ISO 14001 2004 Environmental protection procedures We observe the following procedures Use of r...

Page 9: ...ntrols eD easyDial controls numbers xx yy Appliance size EB Electric appliance with boiler ES Electric appliance with water injec tion N for appliances with an NSK certifi cate 3 Electrical values 4 Serial number Element Meaning Heating method Electric appliance X V Steam generation meth od Injection S Boiler B Appliance size 6 10 1 6 20 2 10 10 3 10 20 4 Year of manufacture 2014 14 2015 15 Month ...

Page 10: ...GS Gas appliance with water injection N for appliances with an NSK certificate 3 Electrical values 4 Serial number Element Meaning Heating method Gas appliance Y W Steam gen eration method Injection S Boiler B Appliance size 6 10 1 6 20 2 10 10 3 10 20 4 Year of manufac ture 2014 14 2015 15 Month of manufac ture January 01 February 02 March 03 Sequential number 4 digits 5 Part number 6 Gas data 7 ...

Page 11: ...is intended for trained staff and trained professional staff see Requirements to be met by personnel on page 40 in the user manual It contains the following topics Design and function describes the components relevant to operating the combi steamer Safety describes all the hazards and appropriate preventive measures relevant to operating the combi steamer Cooking describes the rules working proced...

Page 12: ...on manual must always be observed when performing tasks that go beyond merely operating the software Parts of this document that must be read without fail If you do not follow the information in this document you risk potentially fatal injury and property dam age To guarantee safety all people who work with the combi steamer must have read and understood the following parts of this document before...

Page 13: ...ing operations Minor servicing tasks Chapters in the user manual Chapter section Purpose Target group General Shows you how to identify your combi steamer Provides guidance on using this user manual Chef Design and function Describes the functions of the combi steamer Describes specific components of the combi steamer and specifies their position Chef User For your safety Specifies the intended us...

Page 14: ... performed during cleaning User Servicing procedures Contains the servicing schedule Provides advice on what emergency mode is possible when faults occur Contains a catalogue of possible errors and faults and specifies the required actions Contains the instructions for servicing tasks that the user can personally carry out Refers to the instructions for handling operations on the combi steamer req...

Page 15: ...emperature cooking Cook Hold DT cooking Overnight cooking ecoCooking Low oxygen slow cooking The regenerating operating modes In your combi steamer you can regenerate a range of dishes The combi steamer can work in the fol lowing three operating modes to achieve this à la Carte regenerating Banquet regenerating easyTouch only Plate regenerating easyTouch only Cooking profiles and cookbook A cookin...

Page 16: ...eaning ConvoClean fully automatic oven cleaning eight cleaning profiles can be selected for different levels of soiling some including steam disin fection and drying Oven cleaning without using cleaning agents rinsing with water Semi automatic oven cleaning 2 Design and function User manual 16 ...

Page 17: ...e appliance Antibacterial HygienicCare 6 Suction panel Distributes the heat evenly inside the cooking chamber Separates the fan compartment from the cooking chamber 7 Rack Holds standard sized food containers 8 Core temperature probe sous vide sensor optional Measures the core temperature of the food being cooked Available in two connection options permanent internal con nection or temporary exter...

Page 18: ...iance Antibacterial HygienicCare 7 Suction panel Distributes the heat evenly inside the cooking chamber Separates the fan compartment from the cooking chamber 8 Rack Holds standard sized food containers 9 Core temperature probe sous vide sensor optional Measures the core temperature of the food being cooked Available in two connection options permanent internal con nection or temporary external co...

Page 19: ...horized use of the combi steamer 2 Padlock To lock the operating panel cover to the appliance case Not supplied 3 Padlock To lock the appliance door to the appliance case Not supplied 4 Locking mechanism for the appliance door Provides a two stage lock for the appliance door to prevent unau thorized opening and closing of the appliance door Behaviour of the appliance door When the top locking posi...

Page 20: ...display Status displays 3 USB port For connecting a USB stick Layout and elements of the easyDial operating panel Item Name Function 1 Appliance ON OFF switch Switches the combi steamer on and off 2 Control panel Central controls for appliance Buttons for entering the cooking pro grams Displays showing the values you have set Prompts for the user 3 USB port For connecting a USB stick 4 C Dial Comb...

Page 21: ...mer documentation with the combi steamer if it changes ownership Working with the combi steamer Follow the instructions below Only those persons who satisfy the requirements stipulated in this user manual are permitted to use the combi steamer Only use the combi steamer for the specified use Never under any circumstances use the combi steamer for other purposes that may suggest themselves Take all...

Page 22: ...otective equipment are fitted in working order and fixed properly in place The manufacturer regulations for operating and servicing the combi steamer must be observed The combi steamer must not be loaded over the maximum permissible loading weight for the given model see Loading capacity for the combi steamer on page 45 Requirements relating to the operating environment of the combi steamer Specif...

Page 23: ... a size 6 10 electric combi steamer on a mobile platform as an example of all table top units Transport trolley optional does not apply to ConvoSmoke Obligatory warning signs The following warning signs must be attached to the combi steamer and optional accessories in the area indicated so as to be easily visible at all times Area Warning sign Description 1 High voltage electric shock hazard warni...

Page 24: ...ly for a mobile platform Tip over hazard warning for the combi steamer There is a risk of the combi steamer toppling over if moved Always take great care when moving the combi steamer 3 does not apply to Convo Smoke Tip over hazard warning for the transport trolley There is a risk of the transport trolley toppling over if moved Always take great care when moving the transport trolley When moving t...

Page 25: ...nd other accessories used for cooking A risk of burns on the vents and pipes on the top of the appliance Risk of burns on hot accessories and fittings used during cooking if they have been removed from the appliance after cooking and set down elsewhere This applies in particular to mobile shelf racks not applicable to ConvoSmoke or to smoker boxes only applicable to ConvoSmoke Hot steam vapour 2 T...

Page 26: ...result in various hazards A risk of scalding if water is sprayed into the hot cooking chamber using the hand shower e g for cleaning A risk of scalding when the combi steamer is located in the immediate vicinity of equipment for heating liquid fat and water is sprayed into this equipment with the hand shower A risk of scalding if a container of hot fat is standing in the cooking chamber into which...

Page 27: ...azard arise Preventive action Risk of scalding from hot steam In front of the combi steamer if the appliance door is not intact Check the condition of the appliance door In front of the appliance if the cook ing chamber is being cooled by the Cool down function Step back from the appliance to avoid the hot steam and vapour escaping through the open appli ance door Do not put your head inside the c...

Page 28: ...ok ing must be placed solely on shelf levels that allow a clear view and must always be kept horizontal on removal Wear protective gloves When using racks Clip racks correctly in place When using the mobile shelf rack plate rack and transport trolley does not apply to ConvoSmoke Make sure that the transport se curing mechanism on the mobile shelf rack plate rack is engaged during loading and when ...

Page 29: ...lf rack is engaged during load ing and when pushing the trans port trolley Take care not to let the transport trolley tip over This may occur if the transport trolley is moved on a steep slope bumps into an obsta cle or has a top heavy load Safety hazard heat smoker operation Danger Where or in what situations does the hazard arise Preventive action Risk of burns from igni tion of smoker material ...

Page 30: ...ce Only allow qualified staff to per form low temperature cooking 65 C When cooking is manually interrup ted Never deliberately interrupt the cooking process Do not store food temporarily in the appliance When cooking is interrupted be cause of a power failure Once the appliance is running again consider how the length of time tak en to resume operation will affect the food condition Risk from mic...

Page 31: ...h cleaning agents Safety hazard electricity Danger Where or in what situations does the hazard arise Preventive action Risk of electric shock from live parts If appliances on wheeled stands start moving unintentionally and the power supply is pulled off Before operation check that the retaining device is connected which restricts the range of move ment of the platform plus appli ance When operatin...

Page 32: ...Ensure that the fitted ventilation equipment is working properly and that the ventilation require ments stipulated by the gas instal lation engineer are met Have the appliance serviced annu ally Safety hazard mechanical parts of the appliance Danger Where or in what situations does the hazard arise Preventive action Risk of injuries from ro tating fan If the cooking chamber is being cooled using C...

Page 33: ... Wear personal protective equip ment When handling the cleaning fluid canisters Wear personal protective equipment When handling the single measure dispensing bottles Wear personal protective equipment When corrosive cleaning agents are used Only use those cleaning agents specified under Cleaning agents on page 93 Safety hazard contamination of foodstuffs Danger Where or in what situations does th...

Page 34: ...et Ventilation port Risk of scalding from hot steam if water is sprayed into the hot cooking chamber In the entire cooking chamber Wait until the cooking chamber has cooled to below 60 C before starting cleaning work Wear specified protective clothing in particular protective gloves Risk of scalding from hot steam In front of the appliance if the cook ing chamber is being cooled by the Cool down f...

Page 35: ...diately any water spillages Wear protective clothing Risk of scalding from hot liquid food While appliances are being moved on a wheeled platform Always remove any food from the appliances before moving them Risk of electric shock from live parts While appliances are being moved on a wheeled platform Watch out for connected electrical cables and water pipes Explosion hazard from gas While applianc...

Page 36: ...ard arise Preventive action Explosion hazard from gas If the appliance is moved For appliances on a wheeled plat form and with a flexible connection pipe Do not move the appliance for ward beyond its range of move ment when cleaning the case or the floor The range of movement is set by the retaining device used to secure the appliance in place typically 0 5 m Never strain the connecting cables or ...

Page 37: ...nces Air vent Exhaust outlet Ventilation port Safety hazard electricity Danger Where or in what situations does the hazard arise Preventive action Risk of electric shock from live parts Under the cover Under the operating panel On the mains power lead Servicing work carried out under the cover behind the operating panel or on the power supply ca ble must only be performed by qualified electricians...

Page 38: ...e operating panel is in place 3 Appliance door with magnetic door switch Appliance door Protects the user and outside environment from hot steam Check the door pane regularly for scratches cracks indenta tions etc and replace it if any are found Magnetic door switch electri cal door sensor When the appliance door is opened the switch stops rotation of the fan wheel comes to a stop after a few seco...

Page 39: ...e Restarts fully automatic oven cleaning in a defined state af ter power failure None 8 installed by customer Disconnection device Used to disconnect the appli ance from the power supply during cleaning repair and servicing work and in a haz ardous situation There is no need for the user to perform a test 9 installed by customer Gas shut off device Used to disconnect the appli ance from the gas su...

Page 40: ...profile data Editing existing cooking profiles in the cookbook Developing new cooking profiles Adjusting appliance settings May also perform all user actions if appli cable User Semi skilled Trained in how to operate the combi steamer Works under supervision Knows the regulations associated with handling heavy loads Performs specific operating tasks such as Loading the combi steamer Starting the c...

Page 41: ...y kind ConvoClean forte ConvoClean new ConvoCare K con centrate ConvoClean forte S ConvoClean new S ConvoCare S The protective equipment required will depend on the cleaning products being used and the selec ted cleaning method and may include Breathing mask Safety goggles Protective gloves Protective clothing apron The EC safety datasheet for the relevant cleaning agent contains a more precise sp...

Page 42: ... the software routines Specific Cooking Instructions explains the specific actions that must be carried out when using the combi steamer and the relevant accessories 4 1 Basic principles for loading the combi steamer 4 1 1 Placing food containers in appliances of size X 10 GN containers baking tray sizes 1 1 1 2 shelf grill in U rails standard design Rules for handling The containers or the shelf ...

Page 43: ...erted on the L rails at the same height on the left and right sides The baking tray must not be used to hold liq uids or food that liquefies during cooking The method shown for placing trays in the oven must be used solely for baking trays and if ap plicable shelf grills NOT for containers Containers must not be placed on the baking tray 4 Cooking procedures User manual 43 ...

Page 44: ... on the top arm of a U rail Containers must not be placed on the shelf grill 600 x 400 baking tray in L rails bakery model Rules for handling The baking tray must be inserted on the arm of each L rail 1 as far as it will go The baking tray must be inserted on the L rails at the same height on the left and right sides The baking tray must not be used to hold liq uids or food that liquefies during c...

Page 45: ...shelf spacing 68 mm Number of GN containers baking trays Qty 7 14 11 22 Number of GN containers baking trays when shelf spacing fully utilized Qty 6 12 10 20 GN 1 1 mobile shelf rack shelf spacing 67 mm Number of GN containers baking trays Qty 6 12 10 20 GN 2 1 rack shelf spacing 68 mm Number of GN containers baking trays Qty 7 11 Number of GN containers baking trays when shelf spacing fully utili...

Page 46: ...ber of GN containers baking trays when shelf spacing fully utilized Qty 5 10 9 18 GN 2 1 rack shelf spacing 68 mm Number of GN containers baking trays Qty 6 10 Number of GN containers baking trays when shelf spacing fully utilized Qty 5 9 The lowest shelf level in the rack must remain empty during smoking because of the smoker drawer 4 Cooking procedures User manual 46 ...

Page 47: ...fter installation without authorization whether intentionally or unintentionally the appliance must not be put back into service until all the following requirements have been met The appliance and fittings or accessories being used show no signs of damage The installed electrical power cables water supply pipes and pipes for wastewater and cleaning products show no signs of damage are fixed secur...

Page 48: ...that escape through the open appliance door Break in the cold chain Risk of microbiological contamination of foods by breaking the cold chain If the food is placed in the cooking chamber ahead of time or if cooking is interrupted the cold chain of chilled foodstuffs may be broken When planning the time at which food is placed in the cooking chamber e g when using a start time preset for the cookin...

Page 49: ...rm plus appliance is connected Lack of oxygen Risk of suffocation from lack of breathable air Inadequate ventilation at the installation location can lead to suffocation while the appliance is running Do not obstruct lower area of appliance Only operate the appliance in a draught free environment Make sure that the installed ventilation equipment is working properly and meets all the ventilation r...

Page 50: ...Check that the oven light comes on while the appliance is running the self diagnostics test 3 Wait until the software is ready for use Switching off the combi steamer at the end of the working day 1 Perform the necessary cleaning tasks as specified in the cleaning and servicing schedule 2 Switch off the combi steamer 3 Leave the appliance door ajar in order to let moisture es cape Switching off th...

Page 51: ...ttings used have been cleaned properly There are no foreign objects in the cooking chamber The oven drain is not blocked or clogged with any residues The filter is fitted in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The USB cover is covering the USB port If the appliance sits on an open stand the...

Page 52: ...in 6 Start the cooking operation 7 Wait for the cooking operation to finish 8 An audible signal is given when the cooking operation is finished Follow the prompts displayed by the software 9 Open the appliance door 10 Take out the food 11 Close the appliance door again 4 Cooking procedures User manual 52 ...

Page 53: ...elect saved cooking profiles or enter new cooking profiles for smoking that are suitable for the food you wish to cook and to run these profiles See operating instructions The combi steamer and accessories and fittings used have been cleaned properly The oven drain is not blocked or clogged with any residues The interior glass door of the appliance door is secured properly in place The smoker draw...

Page 54: ...e signal is given when the smoking process is finished Follow the prompts displayed by the software 10 Open the appliance door 11 Remove the smoked food 12 Remove the smoker drawer 13 Close the appliance door again How to smoke if your cooking profile contains cooking and smoking 1 Select a cooking profile from the cookbook or enter a new cooking profile 2 Follow the prompts displayed by the softw...

Page 55: ...nished Follow the prompts displayed by the software The cooking chamber is cooled using Cool down You are prompted to insert the smoker drawer 9 Open the appliance door 10 Insert the prepared smoker drawer 11 Close the appliance door again 12 Start the smoker process 13 Wait for the smoker process to finish 14 An audible signal is given when the smoking process is finished Follow the prompts displ...

Page 56: ...17 Remove the smoker drawer 18 Close the appliance door again 4 Cooking procedures User manual 56 ...

Page 57: ...ot operate any electrical equipment Do not create a spark Evacuate the building Notify the gas utility company and if necessary the fire brigade using a phone located outside the hazardous area Handling heavy loads Inform your personnel that lifting heavy containers and moving heavy transport trolleys may result in tiredness and discomfiture and faults may occur with the moving equipment Hot surfa...

Page 58: ...ecure the appliance in place make sure that the retaining device which restricts the range of movement of the platform plus appliance is connected Lack of oxygen Risk of suffocation from lack of breathable air Inadequate ventilation at the installation location can lead to suffocation while the appliance is running Do not obstruct lower area of appliance Only operate the appliance in a draught fre...

Page 59: ... 2 Wait a moment to make sure that all the steam can es cape 3 Turn the door handle to the left and open the appliance door slowly 4 For appliances with a right hinged door Open the appliance door fully Marine model only This requires a slight force because of the door holder which prevents the appliance door ac cidentally swinging open or shutting during a sea voy age For appliances with a disapp...

Page 60: ... that the appliance door is properly closed when a cooking profile or cleaning profile is in progress by checking that the cooking profile or cleaning profile is still running For appliances with a disappearing door Pull the appliance door forwards along the side of the combi steamer and then close it with a gentle slam You can make sure that the appliance door is properly closed when a cooking pr...

Page 61: ...ainer for all users Always take out horizontally any containers holding liquids or holding food that will liquefy during cooking Wear personal protective equipment Hot food and hot food containers Risk of burns from hot food and hot food containers Food containers placed on L shaped rails can tip off the shelf levels This can result in burns to the entire body but particularly to the face and hand...

Page 62: ...ills correctly as specified in Placing food con tainers in appliances of size X 10 on page 42 or Placing food containers in appliances of size X 20 on page 44 Placing food in the combi steamer marine model fitted with racks 1 Open the appliance door 2 Open the shelf retaining bar on the left hand rack When using U rails By lifting the bar and then pivoting it through 180 to the left When using L r...

Page 63: ... pivoting it through 180 to the right before letting it drop back into place When using L rails By lifting the bar then pushing it to the right as far as it will go before letting it drop back into place Removing food standard model fitted with racks 1 Open the appliance door 2 Hold the food horizontally when removing it Removing food marine model fitted with racks 1 Open the appliance door 2 Open...

Page 64: ... When using U rails By lifting the bar then pivoting it through 180 to the right before letting it drop back into place When using L rails By lifting the bar then pushing it to the right as far as it will go before letting it drop back into place 4 Cooking procedures User manual 64 ...

Page 65: ...he container for all users Always take out horizontally any containers or plates holding liquids or holding food that will liquefy during cooking Wear personal protective equipment Hot food and hot food containers Risk of burns from hot food and hot food containers Food containers placed on L shaped rails can tip off the shelf levels This can result in burns to the entire body but particularly to ...

Page 66: ...onto the transport trolley guiding the wheel axles to run under the lip of the transport trolley as you do so 2 Engage the transport securing mechanism 3 Lift up and rotate to the right the shelf securing bar on the rear of the mobile shelf rack 4 Cooking procedures User manual 66 ...

Page 67: ...g food in the bakery mobile shelf rack for appliances of size 6 10 and 10 10 1 Position the bakery mobile shelf rack on the transport trol ley in the same way as for the standard mobile shelf rack and engage the transport securing mechanism see Plac ing food in the mobile shelf rack on page 66 2 Load mobile shelf rack with food Start from the bottom Always insert the baking trays as far as they wi...

Page 68: ...in the mobile shelf rack on page 66 2 Load plate rack with food Start from the bottom Always use plates only of the correct size and shape and place them carefully in the rings WARNING Risk of scalding from hot liquids Do not make the plate rack top heavy by placing too much food at the top because the transport trolley might then topple over when moved 4 Cooking procedures User manual 68 ...

Page 69: ...ding liquids or holding food that will liquefy during cooking Wear personal protective equipment Hot food and hot food containers Risk of burns from hot food and hot food containers Food containers placed on L shaped rails can tip off the shelf levels This can result in burns to the entire body but particularly to the face and hands Make sure that the transport securing mechanism on the mobile she...

Page 70: ... rack 2 Hold the food horizontally when removing it Removing food from the bakery mobile shelf rack for appliances of size 6 10 and 10 10 1 Hold the food horizontally when removing it Removing food from the plate rack 1 Lift the plates slightly in the rings and then hold the plates horizontally while removing 4 Cooking procedures User manual 70 ...

Page 71: ...nd exterior parts of the appliance You may get burnt if you touch any of the interior parts of the cooking chamber the inside of the appliance door or any parts that are or were inside the oven during cooking mode Wait until the cooking chamber has cooled to below 60 C before fitting accessories Wear personal protective equipment Prior knowledge required You need to know these operations Opening a...

Page 72: ... the roll in frame in the cooking chamber by locating the holes in the base struts of the frame over the pins on the appliance floor 2 Slide the core temperature probe into the spiral holder on the right hand side of the roll in frame 4 Cooking procedures User manual 72 ...

Page 73: ...ed Transport trolley Mobile shelf rack or plate rack Requirements The roll in frame for the mobile shelf rack plate rack is installed in the cooking chamber The combi steamer was installed at the same height as the loading height of the transport trolley The roll in frame inserted in the cooking chamber and the surface on which the mobile shelf rack plate rack sits on the transport trolley must be...

Page 74: ...sh back the knob under the transport trolley handle to raise up the securing plate on the back of the trans port trolley Then release the button again to let the baking tray drop down so that it engages on the mouth of the cook ing chamber 3 Reapply the brake on all the transport trolley casters 4 Release the transport securing mechanism of the mobile shelf rack plate rack 4 Cooking procedures Use...

Page 75: ...ort trolley into the cooking chamber 6 Release the parking brake on the transport trolley 7 Detach the transport trolley from the mouth of the cook ing chamber and move the transport trolley away 8 Close the appliance door 4 Cooking procedures User manual 75 ...

Page 76: ...o let the baking tray drop down so that it engages on the mouth of the cook ing chamber 3 Apply the brake on all the transport trolley casters 4 Pull the mobile shelf rack plate rack out of the cooking chamber onto the transport trolley WARNING Risk of burns from high temperatures inside the cooking chamber on the inside of the appliance door and on the mobile shelf rack plate rack Wear personal p...

Page 77: ...G Risk of scalding from hot liquids During movement cover containers or plates holding hot liquids Make sure that the transport trolley containing the mo bile shelf rack plate rack does not tip up This may oc cur if the transport trolley is moved on a steep slope or bumps into an obstacle 8 Apply the brake on all the transport trolley casters 9 Close the appliance door 4 Cooking procedures User ma...

Page 78: ...ppliance door safely 59 Purpose The core temperature probe must be stowed away when it is not needed for the cooking operation Otherwise the probe risks getting damaged Putting away the core temperature probe 1 Slide the core temperature probe into the spiral holder on the right hand rack NOTICE Keep the cable tidy Do not let the cable get trapped between the appliance door and the hygienic plug i...

Page 79: ... into this external connector In other words the software gives priority to the external core temperature probe or sous vide sensor for a cooking opera tion It is NOT possible to use the external core temperature probe and or sous vide sensor at the same time as the internal core temperature probe in a cooking operation or to use the internal core temperature probe if an external core temperature ...

Page 80: ...f the food before removing the food from the cooking chamber WARNING Risk of burns from high temperatures inside the cooking chamber on all parts that are or were inside during cooking mode Wear personal protective equipment Let the core temperature probe or sous vide sensor cool down outside the cooking chamber after use be fore disconnecting and cleaning it 3 Disconnect the external core tempera...

Page 81: ...rpose of the USB cover The USB cover protects the USB port so that no water vapour can get into the control electronics dur ing cooking or cleaning During cooking and cleaning there must not be a USB stick inserted and the USB port must be closed by the cover Inserting the USB stick 1 Open the cover to the USB port on the operating panel 2 Plug in the USB stick If the USB stick is too large use a ...

Page 82: ... appliance You may get burnt if you touch any of the interior parts of the cooking chamber the inside of the appliance door or any parts that are or were inside the oven during cooking mode Wait until the cooking chamber has cooled to below 60 C before fitting accessories Wear personal protective equipment Prior knowledge required You need to know these operations Opening and closing the appliance...

Page 83: ...ing the rack standard model 1 Lift up 1 the rack and pivot it 2 into the cooking cham ber 2 Release the top rear clip on the rack 3 Push 1 the rack upwards and detach 2 it 4 Cooking procedures User manual 83 ...

Page 84: ...lace so that the racks are attached properly 3 To check that you have fitted both racks correctly insert a baking tray Check that you have inserted the baking tray correctly in or on the rails as specified in Placing the food con tainers in appliances of size X 10 on page 42 or Plac ing the food containers in appliances of size X 20 on page 44 4 Cooking procedures User manual 84 ...

Page 85: ...door and then carefully releasing it downwards 2 from the last pin top front of the cooking chamber Fitting the rack bakery model 1 To fit the two racks follow the steps for removing the racks in the reverse order 2 Check that all eight studs four on each side are engag ed correctly in the guides for the racks 3 To check that you have fitted both racks correctly insert a baking tray Check that you...

Page 86: ...s Opening and closing the appliance door safely 59 Smoker material Always use as smoker material only briquettes made of hardwood chips intended for this purpose The manufacturer recommends using the brand BRADLEY FLAVOUR BISQUETTES as smoker pucks which you can obtain online http www bradleysmoker co uk or from relevant dealers Smoker materials such as loose saw dust loose wood shavings loose woo...

Page 87: ...nd slide the smoker drawer onto the smoker heater in the cooking chamber as far as it will go Make sure that the heating coil is guided into the slot for the smoker heater on the smoker drawer 2 Detach the handle from the smoker drawer WARNING Risk of burns from high temperatures inside the cooking chamber on the inside of the appliance door and on the smoker drawer Wear personal protective equipm...

Page 88: ...om the smoker heater 2 Leave the smoker drawer to cool down completely out side the cooking chamber in a fireproof location sheltered from the wind 3 Empty the ashes of the smoker pucks from the smoker drawer and clean all the parts in the smoker drawer thor oughly 4 Cooking procedures User manual 88 ...

Page 89: ...s For easyDial use CL0 cleaning profile For easyTouch use H2O cleaning profile To remove very light soiling or odours between separate cooking operations To remove dust for instance from the intensively cleaned combi steamer after a prolonged period out of use Fully automatic oven cleaning using connec ted canisters ConvoClean for easy Dial or ConvoClean for easy Touch A fully automatic process in...

Page 90: ... still remains Before putting the combi steamer into operation for the first time to clean the cooking chamber of all dirt accumulated during transpor tation setting up and installation After servicing work on the combi steamer to remove all dirt from the cooking chamber Oven cleaning only us ing rinse aid from con nected canister or by single measure dis pensing Only for easyTouch ConvoCare clean...

Page 91: ...age 104 ConvoClean new or forte How to perform fully automatic oven cleaning using connected canisters on page 98 ConvoClean new or forte and ConvoCare How to perform fully automatic oven cleaning using single measure dispensing on page 100 ConvoClean new S or forte S and ConvoCare S Oven drain Remove any residues Rinse out to prevent blockage Spray cleaning agent into the drain and rinse with wat...

Page 92: ...amber behind the suction panel on page 111 ConvoClean new or forte Hygienic plug in gasket around appliance door Wipe all around by hand with a soft cloth and cleaning agent Wipe off thoroughly with a soft cloth and clean water Dry with a soft cloth To let the hygienic plug in gasket dry leave the appli ance door ajar do not shut it tight Common household detergent Appliance door door drip tray an...

Page 93: ...and connected to the cleaning sys tem Manual aftercare of cooking chamber interior Spray bottle ConvoClean new S for light soiling Fully automatic oven cleaning 125 ml single measure dispens ing bottle ConvoClean forte S for normal to heavy soiling Fully automatic oven cleaning 125 ml single measure dispens ing bottle ConvoCare S Fully automatic oven cleaning Oven cleaning using rinse aid only onl...

Page 94: ...combi steamer but keep in dedicated storage areas away from food ConvoClean new ConvoClean forte ConvoCare Only use ConvoCare K concentrate for mixing the ready to use ConvoCare solution in the specified mixture ratio in an empty canister Do not store canisters containing ConvoCare K in the immediate vicinity of the combi steamer but keep in dedicated storage areas away from food ConvoCare K con c...

Page 95: ... are met The Requirements relating to the operating environment of the combi steamer on page 22 are met All warning signs are in their designated position On gas appliances only A gas service engineer has leak tested all the gas components in the combi steamer and con firmed that all connection and supply points for these gas components inside and outside the ap pliance are gastight Rules for movi...

Page 96: ... may scald Wait until the cooking chamber has cooled to below 60 C before starting cleaning tasks Contact with cleaning agents Risk of chemical burns or irritation to skin eyes and respiratory system Direct contact with the ConvoClean new S cleaning agent or ConvoCare S rinse aid will irritate the skin eyes and respiratory system Direct contact with the ConvoClean forte S cleaning agent will resul...

Page 97: ... cloth to wipe out thoroughly any cleaning agent or rinse aid introduced into the cooking chamber Use plenty of clean water to wipe off all residues of any cleaning agents used on the inside of the appliance door on the hygienic plug in gasket or on accessories used for cooking After manual cleaning tasks use plenty of clean water to wipe down all the surfaces outside the cooking chamber on which ...

Page 98: ...ign objects in the cooking cham ber All containers baking trays shelf grills and any other accessories have been removed from the cooking chamber The oven drain is not blocked or clogged with any residues The filter is fitted in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The appliance door is clos...

Page 99: ...heck the cooking chamber for any foreign matter that may have entered with the rinse water Remove any foreign matter If the cleaning result is not good enough either clean and rinse the cooking chamber manually or run a clean ing profile again 5 Leave the appliance door ajar to let the cooking chamber dry out 5 Cleaning procedures User manual 99 ...

Page 100: ... filter is fitted in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The appliance door is closed You have provided the necessary cleaning resources for your cleaning program see Preparing the cleaning agents on page 94 For appliances with mobile shelf rack plate rack does not apply to ConvoSmoke The r...

Page 101: ...ary for this procedure pull the mobile shelf rack plate rack out of the cooking chamber and then push it back into the cooking chamber after adding the rinse aid 11 Close the appliance door 12 Wait for the final wash cycle to finish about 20 to 30 mi nutes depending on the cleaning profile 13 An audible signal is given when the final wash cycle is finished Follow the prompts displayed by the softw...

Page 102: ...ny other accessories have been removed from the cooking chamber The oven drain is not blocked or clogged with any residues The filter is fitted in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The appliance door is closed You have provided the necessary cleaning resources for your cleaning program se...

Page 103: ...ntamination from cleaning agent or rinse aid resulting from inadequate rinsing If the appliance does not have a hand shower use an external water spray instead of the hand shower or wipe down the cooking chamber fittings and the area behind the suction panel thoroughly with plenty of water and a soft cloth 14 Check the cleaning result The cooking chamber should look clean and not smell of leftover...

Page 104: ...uctions for the combi steamer No food has been left in the cooking chamber There are no foreign objects in the cooking cham ber All containers baking trays shelf grills and any other accessories have been removed from the cooking chamber The oven drain is not blocked or clogged with any residues The filter is fitted in place on the oven drain The interior glass door of the appliance door is secure...

Page 105: ...e mobile shelf rack plate rack and the roll in frame with cleaning agent 11 Close the appliance door 12 Wait for the wash cycle to finish about 10 minutes 13 An audible signal is given when the wash cycle is finish ed You are prompted to rinse off the cooking chamber 14 Open the appliance door 15 Use the hand shower to rinse off thoroughly the mobile shelf rack plate rack and the roll in frame 16 ...

Page 106: ... fittings and the area behind the suction panel thoroughly with plenty of water and a soft cloth 19 Secure the suction panel back in place 20 Fit the roll in frame and slide back in the mobile shelf rack plate rack 21 Check the cleaning result The cooking chamber should look clean and not smell of leftover food or cleaning agents If the cleaning result is not good enough either clean and rinse the...

Page 107: ... fitted in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The appliance door is closed For appliances with mobile shelf rack plate rack does not apply to ConvoSmoke The roll in frame is fitted in place and the mobile shelf rack plate rack is in the cooking chamber How to clean the cooking chamber with...

Page 108: ...in place on the oven drain The interior glass door of the appliance door is secured properly in place The suction panel is properly locked in place The appliance door is closed You have provided the necessary cleaning resources for your cleaning program see Preparing the cleaning agents on page 94 For appliances with mobile shelf rack plate rack does not apply to ConvoSmoke The roll in frame is fi...

Page 109: ...l is given when the final wash cycle is finished Follow the prompts displayed by the software 9 Open the appliance door and check the cleaning result The cooking chamber should look clean and not smell of leftover food or cleaning agents Check the cooking chamber for any foreign matter that may have entered with the rinse water Remove any foreign matter If the cleaning result is not good enough ei...

Page 110: ...lable for use The appliance door has cooled to room temperature after the last operation How to clean the double glass door 1 Open the appliance door and hinge the interior glass pan el away from the double glass door 2 Use a soft clean cloth and the cleaning product to clean each side of both the interior and exterior glass panels of the double glass door Take care not to scratch the glass as you...

Page 111: ...ack does not apply to ConvoSmoke The mobile shelf rack plate rack and the roll in frame have been removed from the cooking chamber How to clean the cooking chamber behind the suction panel 1 Hinge out the suction panel into the cooking chamber 2 Use the spray bottle to spray the cleaning agent onto all sides of the suction panel and onto the area behind the suction panel 3 Leave the cleaning agent...

Page 112: ...nt available as the necessary cleaning product You have several at least three soft clean cloths available for use How to perform intensive cleaning of the hygienic plug in gasket 1 Open the appliance door and remove the hygienic plug in gasket 2 Use a soft clean cloth and the cleaning product to clean the hygienic plug in gasket in a sink 3 Use a soft clean cloth and clean water to rinse off the ...

Page 113: ...aning tasks Wear personal protective equipment Contact with cleaning agents Risk of chemical burns or irritation to skin eyes and respiratory system Direct contact with the ConvoClean new S cleaning agent or ConvoCare S rinse aid will irritate the skin eyes and respiratory system Direct contact with the ConvoClean forte S cleaning agent will result in chemical burns to the skin eyes and respirator...

Page 114: ... Fill the canister with soft water 2 until it reaches just be low the 10 litre mark 4 3 Then pour 0 33 l of the ConvoCare K concentrate 3 carefully into the canister 1 4 Check the fluid level in the canister If the level is below the 10 litre mark 4 carefully add the extra amount of soft water 2 required If the level is above the 10 litre mark 4 the rinse aid is a little less concentrated than spe...

Page 115: ...ructed 4 Check the position of the canisters The surface on which the canisters sit must not lie above the level at which the appliance feet meet the appliance case The surface on which the canisters sit must not lie more than 1 metre below this level Check that you have connected the tube to the correct connector The rinse aid must be attached to appliance connec tor F The colour green is used th...

Page 116: ...equired ConvoClean new or ConvoClean forte replacement canister Replacing the cleaning agent canister 1 Remove the seal on the replacement canister for the ConvoClean new or ConvoClean forte cleaning agent 2 Locate the canister that is connected by the red tube to the cleaning agent connector G underneath the ap pliance on the left hand side Unscrew the red supply tube 2 plus suction nozzle from t...

Page 117: ...ructed 4 Check the position of the canisters The surface on which the canisters sit must not lie above the level at which the appliance feet meet the appliance case The surface on which the canisters sit must not lie more than 1 metre below this level Check that you have connected the tube to the correct connector The cleaning agent must be attached to appliance connector G The colour red is used ...

Page 118: ...t and rinse aid for your cleaning program see Preparing the cleaning fluids on page 94 Adding cleaning agent from single measure dispensing bottles to the cooking chamber 1 Do not open the appliance door until the software prompts you to do so during the fully automatic oven cleaning process Follow the guidance displayed by the software Depending on where you are in the cleaning process pick up a ...

Page 119: ...le is still on the spike 5 Then pull the bottle carefully off the spike Remove the bottle from the cooking chamber Repeat steps 2 to 5 if the software prompts you to add more than one single measure dispensing bottle of cleaning agent or rinse aid WARNING Risk of food contamination from cleaning agent or rinse aid Take care not to get cleaning agent or rinse aid on the work surface Do not place em...

Page 120: ...e transport trolley does not apply to ConvoSmoke 73 Materials required Suitable tool for undoing the fasteners e g flat blade screwdriver Requirements The cooking chamber has cooled down to a temperature of 60 C after its last use For appliances with a rack the left hand rack has been removed For appliances with mobile shelf rack plate rack does not apply to ConvoSmoke The mobile shelf rack plate ...

Page 121: ...tion panel 1 To secure the suction panel follow the steps in the re verse order that you performed to release it 2 Make sure that the top and bottom fasteners are secured in place 5 Cleaning procedures User manual 121 ...

Page 122: ...r has cooled down to 60 C after its last use The appliance door is open Removing the hygienic plug in gasket 1 Pull off the hygienic plug in gasket from around the mouth of the appliance door starting from the corners Fitting the hygienic plug in gasket 1 Refit the hygienic plug in gasket first in the four corners starting from one of the top corners 2 Once all the corner sections are fitted press...

Page 123: ...r safely 59 Requirements The cooking chamber has cooled down to a temperature of 60 C after its last use Releasing and hinging away the interior glass door 1 Open the appliance door 2 Push back the top and bottom spring clips 3 Hinge the interior glass panel away Securing the interior glass door 1 To secure the interior glass door follow the steps in the reverse order that you performed to release...

Page 124: ...hot fat Emptying and cleaning the grease collecting canister 1 Remove the screw cap 1 and attached tube from the grease collecting canister 2 2 Suspend the screw cap 1 and attached tube with the tube mouth uppermost from the forked bracket 3 This prevents grease running out onto the floor making it dirty and slippery 3 Take care when handling the grease collecting canister 2 to avoid grease spilli...

Page 125: ...e cleaning use of cleaning agents servicing repair or descaling To extend the spare parts warranty to 2 years you need to register the appliance on the manufactur er s homepage www convotherm de after installing the appliance Required information Please have the following appliance data to hand when contacting our customer service Part number of your appliance see Identifying your combi steamer on...

Page 126: ...lug in gasket is cracked or greasy As listed in the spare parts list 1 hygienic plug in gasket Replacing the halogen lamp for the oven light If the halogen lamp does not come on in any operating mode As listed in the spare parts list 1 halogen lamp 12V Correct operation of core tem perature probe and sous vide sensor Perform a weekly test in boiling water checking the reading on the temperature di...

Page 127: ... no gas Open the gas shut off device and re start the appliance E10 Error from water filter Replace the water treatment cartridge E34 0 Boiler pump error Unplug the appliance for approx 10 seconds then restart E58 0 Error from cleaning agent dispensing pump Fill canister with the correct cleaning agent and restart the appliance Repeat as necessary until the tubes are filled with cleaning agent E59...

Page 128: ...t be possible or only have limited func tions available The core temperature probe and the optional sous vide sensor may not work Only those functions can be selected that will not be impaired by the active fault in question Functions available in emergency mode The following table lists the errors under which the appliance can still work albeit with limitations in emergency mode when the error ca...

Page 129: ...i steam Delta T cooking Convection No functions that use the core temperature probe or sous vide sen sor E23 1 E23 3 x x Convection Delta T cooking Convection Cook Hold Convection Smoker Crisp Tasty ecoCooking Convection No preheating of boil er Cleaning not possible E24 1 E24 3 x x x x Convection Delta T cooking Convection Cook Hold Convection Smoker Crisp Tasty ecoCooking Convection Cleaning not...

Page 130: ...oven clean ing using connected canisters E59 0 x x x x All functions Error only affects fully automatic oven clean ing using connected canisters E61 0 x x x x All functions EXCEPT Fully automatic oven cleaning Semi automatic oven cleaning Only affects the clean ing process E62 0 x x x x All functions EXCEPT Fully automatic oven cleaning Semi automatic oven cleaning Only affects the clean ing proce...

Page 131: ...osing the appliance door Whatever the cause CAUTION Contamination hazard Discard any food that has come into contact with this water Blockage or constriction in the drain pipe or wastewater system Check the drain pipe and custom er s wastewater system and clean out if necessary Fit funnel waste trap if necessary Permanent drain connection on appliances equipped with fully automatic automatic or se...

Page 132: ...i auto matic oven cleaning Water too hard Adjust water hardness see Technical data in the installa tion manual Poor cleaning result Incorrect soiling level set Select a higher cleaning level Incorrect cleaning agent used Use ConvoClean forte or Con voClean new for fully auto matic oven cleaning using connected canisters Use ConvoClean forte S or ConvoClean new S for fully automatic oven cleaning u...

Page 133: ...ance and fittings or accessories being used show no signs of damage The installed electrical power cables water supply pipes and pipes for wastewater and cleaning products show no signs of damage are fixed securely are not leaking from any point and appear safe and in working order on visual inspection The Requirements relating to the operating condition of the combi steamer on page 22 are met The...

Page 134: ...ing cooking mode In addition touching the air vent and exhaust outlet can result in burns Wait until the cooking chamber has cooled to below 60 C before starting servicing tasks Wear personal protective equipment Sharp edged sheet metal parts Risk of cuts from sharp edged sheet metal parts Working with or behind sharp edged sheet metal parts may result in cuts to hands Exercise caution Wear person...

Page 135: ...ing and fitting the hygienic plug in gasket 122 Spare parts contents Spare part required as listed in the spare parts list 1 hygienic plug in gasket Requirements Check that the following requirements have been met The combi steamer has cooled down to 60 C after its last use The appliance door is open The newly supplied gasket has been checked for damage and is intact Replacing the hygienic plug in...

Page 136: ...lean gloves or use a cloth to handle the working halogen lamp Never touch the glass bulb of new or reusable halogen lamps with bare fingers If it is not possible to remove the halogen lamp intact e g the contact pins are left behind contact a service engineer immediately Requirements Check that the following requirements have been met The combi steamer has been disconnected from the power supply a...

Page 137: ... chamber wall into the reflector housing and pull the halogen lamp out up wards in a straight line Fitting the halogen lamp 1 To fit the halogen lamp follow the steps in the reverse order that you performed when removing it Do not overtighten the screws when refitting because this may break the moisture tight seal for the reflector housing Overtightening the screws may crack the glass When you hav...

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Page 140: ...9761632_03 ENG 04 16 Combi steamer Convotherm 4 table top units Serial no Item no Order no 2016 Manitowoc Foodservice Inc except where explicitly stated otherwise All rights reserved ...

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