Manitou Mattoc Travel Adjust Manual Download Page 1 | Manualshive

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Summary of Contents for Mattoc

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Page 2: ...26 Forks 10 Section 3 Travel Adjust 27 5 Fork 11 Section 4 Fork Assembly 12 17 Hayes Components USA 5800 W Donges Bay Rd Mequon WI 53092 Tel 888 686 3472 Email techsupport hayesbicycle com Web www hay...

Page 3: ...spension forks by design can contain preloaded springs gases and fluids under extreme pressures Warnings contained in this manual must be observed to avoid damage to fork serious injury or even death...

Page 4: ...5 40w Synthetic Oil Manitou part number 85 0023 Mattoc Service Tool Kit Manitou part number 172 31133 This kit contains all tools below for servicing the Mattoc fork Mattoc 8mm Thin Wall Socket Matto...

Page 5: ...5 MATTOC TRAVEL ADJUST MANUAL SECTION 1 FORK DISASSEMBLY 1 Remove air valve cap 2 Using a 2mm Allen wrench remove the rebound damper knob 1 2a 2b...

Page 6: ...MATTOC TRAVEL ADJUST MANUAL 6 3 Insert an 8mm Allen wrench into the end of the rebound damper rod Turn wrench clockwise until damper rod can be pushed into fork casting 3a 3b 3c...

Page 7: ...ower legs that will be released when casting is removed 5 6 Attach shock pump to the air valve on the compression rod and use the pressure release button to release all air pressure from the fork If y...

Page 8: ...bumper is contacting the end cap If your shock pump does not have a pressure release button use a 3mm Allen wrench to depress the valve core while pushing compression rod into stanchion 8 Place Matto...

Page 9: ...ng the Mattoc 24mm Flat Ground Socket slowly remove the air cap from the fork NOTE A standard socket can be used as well however the rounded edges of a standard socket can cause the socket to jump off...

Page 10: ...travels achievable on the Mattoc 26 forks by adding and removing the travel spacers on the compression rod assembly Travel spacers are boxed in yellow below for reference When setting the fork at 170m...

Page 11: ...l spacers are boxed in yellow below for reference When setting the fork at 160mm you will remove all travel spacers from the compression rod The bottom spacer on the Mattoc 27 5 compression rod is req...

Page 12: ...rous amount of Slickoleum grease to air piston seal and glide ring 1 2 Slide compression rod end cap to the very bottom of the rod assembly until the bottom out bumper contacts end cap Insert assembly...

Page 13: ...cture tighten the compression rod end cap down to 60 80 in lbs 6 8 9 0 Nm 4 5 Rotate fork to riding position and add a liberal amount of Slickoleum grease into the stanchion on top of the compression...

Page 14: ...pull compression rod out to fully extended position If your shock pump does not have an air release button use a 3mm Allen wrench to depress valve core and extend compression rod 8 Using a shock pump...

Page 15: ...is pulled out to full extension 9 10 Apply Slickoleum grease to the dust seals Slide casting onto fork uppers Be careful not to fold over the lips of the dust seals and inner oil seals during installa...

Page 16: ...d damper rod by turning it counter clockwise Tighten to 30 40 in lbs 3 5 4 5 Nm 13 Using the Mattoc 8mm Thin Wall socket and torque wrench tighten the compression rod into the casting by turning it co...

Page 17: ...hock pump and the Mattoc set up guide available online at www manitoumtb com pressurize fork to your optimum PSI and install air cap 15 14 Install rebound damper adjust knob and using a 2mm Allen wren...

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