background image

 

www.mc-techgroup.com 

MP30  |  1.00.01 

17

 

16 

TROUBLESHOOTING 

Before  carrying  out  any  work  on  the  pump,  it  must  be  safely  isolated  from  the  supply  and 
disconnection from the supply verified. The following instructions for troubleshooting are hierarchically 
structured, i.e. to be used in the specified order. 
 
 

Problem/Indication 

Possible cause 

Check/Remedy 

Pump does not 
transport 
 

No system voltage available.  Check system voltage. Check mains cable for 

tightness. 

 

Connections or pipes are 
blocked. 

Clear blockage. 

 

An external valve is closed 
or a filter is clogged. 

Open valve or clean fouled/clogged filter. 

 

Liquid (condensate) has 
collected in the pump head. 

Purge pump with inert gas for several minutes. 
If there is no risk of explosion, air can also be 
used for this purpose. Install pump at the 
highest point in the system. 

 

MP30: 

Thermal safety cut-out has 
operated due to overheating. 

Disconnect pump from the supply, allow to cool 
down and remedy cause of overheating. 

Delivery capacity, 
pressure or vacuum 
too low 
 

Diaphragms or valve plates 
worn. 

Replace worn parts (see 14. ff). 

Problem/Indication 

Possible cause 

Check/Remedy 

 

Initially compare reached 
pump capacity with technical 
data in chapter 1.2 or data 
sheet. 

Pump is not designed for this condition. 

 

Liquid (condensate) has 
collected in the pump head. 

Purge pump with inert gas for several minutes. 
If there is no risk of explosion, air can also be 
used for this purpose. Install pump at the 
highest point in the system. 

 

Excess pressure is present 
on the pressure side and on 
the suction side 
simultaneously a vacuum or 
pressure above atmospheric 
pressure. 

Pump is not designed for this condition. 

 

Pneumatic lines or 
connecting parts have an 
insufficient cross-section or 
are restricted. 

To measure capacity values, decouple pump 
from the system; a pipe with insufficient cross-
section or, e.g. a valve installed in the system 
can alter the measured value considerably. 

 

Leaks at connections, pipes 
or pump head. 
Diaphragms or valve plates 
are faulty or head parts are 
fouled. 

Steam leaks.  
Tighten screwed connections. 
Replace faulty parts. 
Clean fouled parts or replace. 

 
 
 
 

 

Summary of Contents for MP Series

Page 1: ...Analytical Diaphragm Pump Series MP MP30 Instruction Manual Version 1 00 01...

Page 2: ...sses are to be found in the annexe to this operating manual Please also contact our homepage www mc techgroup com for further information about our products There you can read or download the data she...

Page 3: ...ata 9 9 Dimensions 10 10 Receipt and storage 10 11 Installation information 10 11 1 Mechanical 11 11 2 Electrical 11 11 3 Pneumatic 12 12 Commissioning 13 13 Decommissioning 14 14 Maintenance 14 14 1...

Page 4: ...riate transportation correct storage as well as professional installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this...

Page 5: ...re opening the equipment it must be switched off and hold no voltages This also applies to any external control circuits that are connected The device is only to be used within the permitted range of...

Page 6: ...minor physical injuries may occur in case the respective safety measures are not fulfilled C AR E Without the warning triangle means that a material damage may occur in case the respective safety mea...

Page 7: ...on proof design The MP30 has a delivery capacity of 7 5l min at atmospheric pressure The output on the pressure side is limited to maximum 2 5 bar absolute Application examples are Transport of gases...

Page 8: ...not be used in areas subject to explosion hazards or for transporting a potentially explosive medium When transporting toxic media system specific and safety relevant regulations must be observed MAC...

Page 9: ...0 Delivery capacity max 7 5 l min Operating pressure 0 14 to max 2 5 bar abs Gas temperature 5 C to 40 C Ambient temperature 5 C to 40 C Storage temperature 15 C to 60 C Gas connections G1 8 i DIN ISO...

Page 10: ...ceipt and check the delivery against the delivery note Check the contents for possible transport damage and immediately notify the transport insurer of any damage NOTE The diaphragm pump should be sto...

Page 11: ...s must be installed in such a way that the impeller is able to draw in sufficient cooling air The pumps should be installed at the highest point in the system and or with the pump head pointing downwa...

Page 12: ...hose couplings the following should be noted NOTE The tightness of the connection can only be ensured when the connecting hose has a straight terminating edge use of a hose cutter Loosen the swivel n...

Page 13: ...king pressure of the pump is not exceeded With the pump stationary normal atmospheric pressure must be established in the pipes Diaphragms and valve plates are the only wearing parts of the pumps Wear...

Page 14: ...process specific safety measures must be observed W AR N I N G Dangerous voltage Before working on the diaphragm pump the same must be safely isolated from the supply and disconnection from the suppl...

Page 15: ...making a continuous line with a felt tip pen Loosen four head screws 5 Remove pressure plate 15 head cover 4 and intermediate plate 1 from pump housing Loosen four fixing screws in impeller cover 13 a...

Page 16: ...on by lightly moving the valve seat Fit sealing rings 3 in intermediate plate 1 Join head cover 4 and intermediate plate 1 together felt tip pen mark must be in alignment and check centred seat throug...

Page 17: ...rheating Delivery capacity pressure or vacuum too low Diaphragms or valve plates worn Replace worn parts see 14 ff Problem Indication Possible cause Check Remedy Initially compare reached pump capacit...

Page 18: ...nd on specific operating conditions The recommended quantities are based on experience and are not binding Diaphragm Pump Type MP30 C consumable parts S spare parts Recommended quantity MP30 being in...

Reviews: