Mallory 6852M Installation Instructions Manual Download Page 1

1

MALLORY TECHNICAL SUPPORT

(775) 882-6600

[email protected]

®

HYFIRE

®

 VI

A

 SERIES

ELECTRONIC IGNITION CONTROL

PART NO. 6852M

INSTALLATION INSTRUCTIONS

FORM 1522 (REV. B) 03/01

GENERAL INFORMATION

Battery

The HYFIRE

®

 VIA Series Ignition Control operates on any negative

ground, 12 volt electrical system with a distributor. It will also work

with 16 volt batteries and can withstand a momentary spike of 24 volts

in case of jump starts. This system delivers full voltage with a supply

of 10-18 volts, and operates with a supply voltage as low as 8 volts.
If your application does not use an alternator, allow at least 15 amp/

hour for every half hour of operation. If you crank the engine with the

same battery or other accessories, such as an electric fuel or water

pump, increase the amp/hour rating

Coils

For optimum performance with your HYFIRE

®

 VIA Ignition Control, we

recommend Mallory’s PROMASTER

®

 Coil P/N 29440. Mallory’s

PROMASTER

®

 Coil P/N 29625 can also be used, as well as most

stock coils or aftermarket coils designed as stock replacements.

NOTE: Do not use Mallory’s PROMASTER

®

 Coil P/N 28880.

Tachometers

The yellow wire on the HYFIRE

®

 VIA Ignition Control provides a trig-

ger signal for tachometers, shift lights, or other add-on RPM activated

devices. This wire produces a 12 volts square wave signal with a 20%

duty cycle.
Some vehicles with factory tachometers may require a tach adapter

to work with the HYFIRE

®

 VIA Ignition Control. If your GM vehicle

uses an inline filter, it may cause the tach to drop to zero on accelera-

tion. If this occurs, bypass the filter. For more information on tachom-

eters, see page 4.

Foreign Vehicles

Because of modern fuel injection systems, some foreign vehicles may

require a tachometer/fuel injection adapter to work with the HYFIRE

®

VIA Ignition Control.

NOTE: Do not install the HYFIRE

®

 VIA Ignition Control in any

vehicle that is originally equipped with a CD ignition control.

Spark Plugs and Wires

High quality, spiral wound wire and proper routing are essential to the

operation of the HYFIRE

®

 VIA Ignition Control. This type of wire pro-

vides a good path for the spark to follow while minimizing electromag-

netic interference (EMI).

NOTE: Do not use solid core spark plug wires with the HYFIRE

®

VIA Ignition Control.

Routing

Wires should be routed away from sharp edges, moving objects, and

heat sources. Wires that are next to each other in the engine’s firing

order should be separated. For example, in a Chevy V8 with a firing

order of 1-8-4-3-6-5-7-2, the #5 and #7 cylinders are positioned next

to each other on the engine as well as in the firing order. Voltage from

the #5 wire could jump to the #7 wire. This could cause detonation

and engine damage.
For added protection against cross-fire, Mallory offers PRO SHIELD

insulated sleeving. PRO SHIELD is a glass woven, silicone coated

protective sleeve that slides over your plug wires. It also helps reduce

damage from heat and sharp objects.

Spark Plugs

Using the correct spark plug and heat range is important for optimum

performance. Because there are so many variables to consider, we

suggest starting with your engine manufacturer’s spark plug recom-

mendation. From there, you can experiment with small changes in

plug gap and heat range to obtain the best performance from your

engine. Use the chart at right as a starting point. We also recommend

non-resistor spark plugs.

1 HYFIRE

®

 VIA Ignition Control

4 #10 Sheet Metal Screws

2 Wire Ties

2 Ring Terminals, Insulated

1 1-amp/100 volt Diode

2 1/4" Tab Terminals

5 1/4" Male Disconnects

5 1/4" Female Disconnects

1 Rubber Grommet

2 Cable Clamps

1 Magnetic Pickup Extension

PARTS INCLUDED:

Summary of Contents for 6852M

Page 1: ...tachometer fuel injection adapter to work with the HYFIRE VIA Ignition Control NOTE Do not install the HYFIRE VIA Ignition Control in any vehicle that is originally equipped with a CD ignition control...

Page 2: ...r We recommend installing a new distributor cap and rotor when install ing the HYFIRE VIA Ignition Control Be sure the cap is clean inside and out especially the terminals and rotor tip On vehicles wi...

Page 3: ...ed together in one harness to form the magnetic pickup connector The connector plugs directly into a Mallory distributor or crank trig ger It will also connect to factory magnetic pickups or other aft...

Page 4: ...N 29074 If your tach was triggered from the coil negative termi nal voltage trigger and you are suing the white wire to trigger the HYFIRE VIA you will need this adapter Ballast Resistor If you have a...

Page 5: ...distributor cap and set the terminal approximately 1 4 from ground 3 Disconnect the HYFIRE VIA Ignition Control white wire from the distributor s points or ignition amplifier 4 Turn the ignition to th...

Page 6: ...er PART No 6852 MICROPROCESSOR CONTROLLED CD IGNITION SYSTEM MICROPROCESSOR CONTROLLED CD IGNITION SYSTEM R IGNITION KEY TO 12 VOLTS BLACK SMALLER ORANGE YELLOW COIL WHITE GREEN BROWN RED SMALL 18 GA...

Page 7: ...COIL IGNITION KEY TO 12 VOLTS TO TACHOMETER RED LARGE 14 GA TO BATTERY POS BLACK LARGE 14 GA TO BATTERY NEG GREEN PURPLE Installing the HYFIRE VIA with a Mallory 81 84 Series Distributor 2 Wire Magnet...

Page 8: ...GE 14 GA TO BATTERY NEG RED LARGE 14 GA TO BATTERY POS BLACK SMALL 18 GA TO C ORANGE TO B PURPLE GREEN WHITE GREEN TO ENGINE GROUND WHITE JUMPER KEY CONNECTOR HEAVY RED OR PINK WIRE FROM CAR WIRING HA...

Page 9: ...K ORANGE OR RED WIRE GREEN PURPLE PART OF MALLORY HEI KIT P N 29008 NOT INCLUDED Installing the HYFIRE VIA with an External 4 Terminal Coil Single Connector PART No 6852 MICROPROCESSOR CONTROLLED CD I...

Page 10: ...PER WHITE JUMPER PART OF MALLORY HEI KIT P N 29008 NOT INCLUDED Installing the HYFIRE VIA with a Ford TFI Without Harness PART No 6852 MICROPROCESSOR CONTROLLED CD IGNITION SYSTEM MICROPROCESSOR CONTR...

Page 11: ...T EXTENSION CABLE CUT ONE END AND SPLICE AS SHOWN SPLICE HERE Installing the HYFIRE VIA with a Chrysler Electronic Ignition using a Magnetic Pickup Trigger PART No 6852 MICROPROCESSOR CONTROLLED CD IG...

Page 12: ...AGNETIC PICKUP NOT USED ORIGINAL COIL WIRE SPLICE HERE WHITE BLACK SMALL 18 GA AMPLIFIER ORIGINAL COIL TERMINAL FROM AMPLIFIER TO IGNITION SWITCH ORANGE SPLICE HERE Installing the HYFIRE VIA with a Ty...

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