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[4] TROUBLESHOOTING

Whenever you find any trouble in your machine, refer to this chapter first.

Trouble on Controller can be checked with Tester as follows.

(1) Use a full charged battery which has the star mark. (

Fig. T-1

)

(2) When Housing is disassembled, check the conditions of the electrical parts

      (Connectors, Lead wires, Switches, etc.), Rotor, Stator, Gear section, etc.

(3) Do a running test 10 times.

Black test probe

Red test probe

(-) pole

(+) pole

Lock ON

button

Switch lever

 

.

 

Note in Repairin

g

Star mark

Fig.

 T -1

Fig.

 T -2

Test for recognizing the trouble on FET (Field effect transistor) of Controller

2. After removing the battery from the machine,  

  lock Switch lever to ON position by pushing  

  Lock ON button.

1. Set Digital tester (1R402) in the diode mode

  (       mark on the tester).

3. Connect Black test probe to the plus pole,

  Red test probe to minus pole of Terminal.

  And, check the value display on the tester.

Note:

 Be careful not to connect the probes in reverse.

4. Wait until the reading is stable.

  If it reads within 

0.9V - 1.3V

,

  there is no fault on FET of Controller.

  If it reads 

0V or 0.4V approx., Controller is  

  broken

. Replace it with a new one.

Summary of Contents for XBU02

Page 1: ...REPAIR MANUAL XBU02...

Page 2: ...for arbor 20 100 press fitting Rotor and Motor housing cover 1R269 Bearing extractor removing Ball bearing 626DDW 698LLU from Rotor No need to lubricate Repair 3 DISASSEMBLY ASSEEMBLY 1 Remove Front...

Page 3: ...ng hex nut from the rotor shaft by turning it counterclockwise with the impact driver 4 Fan 110 can be removed using 1R045 if it is difficult to remove by hand 3 1 Fan 110 Rotor cont DISASSEMBLING Swi...

Page 4: ...1 Remove Rotor from Motor housing cover with 1R045 2 Remove Ball bearings from Rotor using 1R269 Motor housing 2 Loosen four 3x20 Tapping screws and disassemble Cap from Motor housing so that Rotor ca...

Page 5: ...net portion of Rotor 1 Assemble Ball bearings 626DDW 698LLU to Rotor Fig 5 2 Assemble Motor housing cover to Rotor And assemble them to Motor housing Fig 8 ASSEMBLING Fig 8 Rotor Rotor Stator 1R032 1R...

Page 6: ...e rail assemble Flat washer 5 to the rotor shaft 2 Assemble Flat washer 8 to the rotor shaft Socket bit 8 55 Rubber ring 8 Housing set L 4 Lock Fan 110 with the grip of plastic hammer 5 Attach M5 Cone...

Page 7: ...aligning their protrusions on Lock ON buttons in the same direction If not Housing set R may not be fixed properly 2 Assemble Lock ON button to Housing set L while fitting one protrusion to the cut p...

Page 8: ...Sub controller Connector Axis for Dial 28 Lead wires of Sub controller 1 Remove Dial 28 2 Disconnect the connector 3 Remove Sub controller by prying it off with a slotted screwdriver Slotted screwdriv...

Page 9: ...h lever Note in Repairing Star mark Fig T 1 Fig T 2 Test for recognizing the trouble on FET Field effect transistor of Controller 2 After removing the battery from the machine lock Switch lever to ON...

Page 10: ...te connection Connectors are in incomplete connection The machine does not have any trouble Check Lead wires or replace them Check Terminal or replace it Check Lead wires or replace them Battery fuel...

Page 11: ...Purple Red White Yellow 26AWG 26AWG 28AWG 28AWG 28AWG 24AWG Battery fuel gauge Terminal on Housing set R side Terminal on Housing set L side Sub controller for variable speed control Red 5 White 1 Gra...

Page 12: ...de Terminal of Housing set L side Stator Motor housing Wiring to Terminals Flag connector Led wire red Led wire blue Flag connector Route Lead wires of Startor through this groove Wiring in Motor hous...

Page 13: ...of Controller A Controller A Rib B Put Lead wires of Sub controller in this groove Put the lead wires in this groove Put the closed end splices in this space Put Lead wires of Sub Controller under th...

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