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P 10/ 13

R

epair

[4] TROUBLESHOOTING

Check the items from top of the following list. (Description of the item is referred to Circuit diagram in 

Fig. D-1

.)

After corrective action, return to the start of Trouble shooting and check again.

Symptom

Cause

Corrective action

Check List for Troubleshooting

Motor runs when the machine

is switched on.

(Check by repeating 10 times.)

In case of running inconstantly,

go to “No”.

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

Does it read 0.9V ~ 1.3V on the tester?

When a tester cannot be prepared, go to “Yes”.

If your problem cannot be solved although

its corrective action has been carried out.

Connectors are in incomplete

connection.

Connectors are in incomplete

connection.

The machine does

not have any trouble.

Check Lead wires,

or replace them.

Check Terminal,

or replace it.

Check Lead wires,

or replace them.

Battery fuel gauge

lights on.

Rotor is rubbed to

Stator.

Lead wires are broken.

Switch is broken.

Controller is broken.

Stator is broken.

Replace Controller.

Replace Stator.

Replace Rotor.

Replace Sub controller.

Connect them firmly.

Replace Switch.

Connect them firmly.

Replace Controller.

Controller is broken.

Controller is broken.

Replace Controller.

Replace Controller.

Terminal is broken.

Rotor is broken.

Switch is broken.

Controller is broken.

Sub controller is broken.

Lead wires are broken.

Replace Switch.

Replace Controller.

Variable control

can be functioned

by trigger.

Air volume/speed

selection can be

functioned by dial.

3 lamps on each 

battery fuel gauge 

light on.

Summary of Contents for XBU02

Page 1: ...REPAIR MANUAL XBU02...

Page 2: ...for arbor 20 100 press fitting Rotor and Motor housing cover 1R269 Bearing extractor removing Ball bearing 626DDW 698LLU from Rotor No need to lubricate Repair 3 DISASSEMBLY ASSEEMBLY 1 Remove Front...

Page 3: ...ng hex nut from the rotor shaft by turning it counterclockwise with the impact driver 4 Fan 110 can be removed using 1R045 if it is difficult to remove by hand 3 1 Fan 110 Rotor cont DISASSEMBLING Swi...

Page 4: ...1 Remove Rotor from Motor housing cover with 1R045 2 Remove Ball bearings from Rotor using 1R269 Motor housing 2 Loosen four 3x20 Tapping screws and disassemble Cap from Motor housing so that Rotor ca...

Page 5: ...net portion of Rotor 1 Assemble Ball bearings 626DDW 698LLU to Rotor Fig 5 2 Assemble Motor housing cover to Rotor And assemble them to Motor housing Fig 8 ASSEMBLING Fig 8 Rotor Rotor Stator 1R032 1R...

Page 6: ...e rail assemble Flat washer 5 to the rotor shaft 2 Assemble Flat washer 8 to the rotor shaft Socket bit 8 55 Rubber ring 8 Housing set L 4 Lock Fan 110 with the grip of plastic hammer 5 Attach M5 Cone...

Page 7: ...aligning their protrusions on Lock ON buttons in the same direction If not Housing set R may not be fixed properly 2 Assemble Lock ON button to Housing set L while fitting one protrusion to the cut p...

Page 8: ...Sub controller Connector Axis for Dial 28 Lead wires of Sub controller 1 Remove Dial 28 2 Disconnect the connector 3 Remove Sub controller by prying it off with a slotted screwdriver Slotted screwdriv...

Page 9: ...h lever Note in Repairing Star mark Fig T 1 Fig T 2 Test for recognizing the trouble on FET Field effect transistor of Controller 2 After removing the battery from the machine lock Switch lever to ON...

Page 10: ...te connection Connectors are in incomplete connection The machine does not have any trouble Check Lead wires or replace them Check Terminal or replace it Check Lead wires or replace them Battery fuel...

Page 11: ...Purple Red White Yellow 26AWG 26AWG 28AWG 28AWG 28AWG 24AWG Battery fuel gauge Terminal on Housing set R side Terminal on Housing set L side Sub controller for variable speed control Red 5 White 1 Gra...

Page 12: ...de Terminal of Housing set L side Stator Motor housing Wiring to Terminals Flag connector Led wire red Led wire blue Flag connector Route Lead wires of Startor through this groove Wiring in Motor hous...

Page 13: ...of Controller A Controller A Rib B Put Lead wires of Sub controller in this groove Put the lead wires in this groove Put the closed end splices in this space Put Lead wires of Sub Controller under th...

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