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R

epair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

 

 

1  NECESSARY REPAIRING TOOLS

2  DISASSEMBLY/ASSEMBLY

Code No.

Description

Use for

1R402-A

-
-
-

Digital tester

checking Controller

No.1 Phillips screwdriver

press-fitting Ball bearing 6000DDW 

No.2 Phillips screwdriver

press-fitting Ball bearing 6901DDW/6001DDW 

Slotted bit 10

Slotted screwdriver

removing Ball bearing 6803ZZ

-

removing Carrier complete

Index

1  NECESSARY REPAIRING TOOLS 

 

 

P 2

2-1. Removing Harness  

 

 

 

             P 2

2-2. Replacing Motor and Fan 94 

   P 

2-7

2-3. Disassembling/Assembling of Upper Housing 

 

P 8-12

2-4. Replacing/Cleaning of Rear Block Filter 

  P 

13-14

Circuit Diagram 

 

 

 

 

      

P 25

Wiring Diagram 

 

 

 

 

             P 26-30

3  TROUBLESHOOTING 

                                             

P 31-33

[2]-2. Replacing Motor and Fan 94

Fig. 2-2-1

Fig. 2-2-2

2-1. Removing Harness

Fig. 2-1-1

Fig. 2-1-2

(1) Pull up Back pad of Harness and

      remove six M5 + Flat head screws.

The other three screws

are on the opposite side.

(2) Remove Harness.

(1) Remove Harness as shown in 

[2]-1

.

(2) Remove Lower housing complete by unscrewing

      eight 4x18 Tapping screws as shown below.

(3) Lift up and take Motor section out of Upper housing

      complete.

Lower housing complete

4x18 Tapping screw

(8 pcs)

Motor section

Upper housing complete

(4) Separate Motor section from Upper housing

      complete by disconnecting two Connectors.

Connectors

Summary of Contents for DVC260

Page 1: ...as option Note This model is not compatible with BL1815 1 3Ah Dimensions 1 mm Width W Height H Length L 152 6 230 9 373 14 3 4 Battery 4 Battery cover 5 Charger 4 Hose complete 28 1 0 Bent pipe assem...

Page 2: ...sembling Assembling of Upper Housing P 8 12 2 4 Replacing Cleaning of Rear Block Filter P 13 14 Circuit Diagram P 25 Wiring Diagram P 26 30 3 TROUBLESHOOTING P 31 33 2 2 Replacing Motor and Fan 94 Fig...

Page 3: ...s 0 15 0 35 N m Fig 2 2 8 Note 2 Remember that the orientation of Flange matters Fig 2 2 5 Note 3 When tightening M6 Hex nut to fasten Fan 94 to Motor section Hold Fan 94 as shown on right with leathe...

Page 4: ...ng Fig 2 3 1 4 11 Remove Seal from Dust box cover to replace it When assembling match the shape of Seal with that of the rib and then fit Seal over the rib ensuring that it is correctly located along...

Page 5: ...e of Upper and Lower housing completes by blowing with compressed air Remove dust from Rear block filters by blowing with compressed air or washing with water 2 4 Replacing Cleaning of Rear Block Filt...

Page 6: ...l switch c Switch for LED A Connector B Flag receptacle with lock 250 t 0 8mm C Straight receptacle with lock 187 t 0 8mm 26AWG 26AWG 25AWG Controller B Stator Sub controller LED Controller A Fuse 16A...

Page 7: ...wires orange white blue of Stator through this groove Route five Lead wires red blue yellow white black of Controller B through these grooves Fasten Controller B to Stator as shown below Stator Contr...

Page 8: ...uard of Power supply cord unit to Switch case Do not assemble it to Upper housing complete Power supply cord unit In Switch Case Sub controller Upper switch case Put Connectors in this place as shown...

Page 9: ...nectors Route Power supply cord unit through this groove Route the following Lead wires of Controller A between Ribs B and C and between Rib D and Boss black yellow red to Terminal A red blue yellow w...

Page 10: ...Trouble on Controller can be checked with Tester 1R402 A as described in Fig T 2 Fig T 1 Star mark 1 Set Tester 1R402 A to Diode mode 2 Remove Battery from the machine 3 Touch Terminal with the black...

Page 11: ...D lights up by operating Switch for LED Replace Controller A Controller A is broken Replace Controller B Replace Sub controller Sub controller is broken Controller B is broken Disconnection of Lead wi...

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