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PRODUCT

P

 

1 /14

S

pecification

S

tandard equipment

O

ptional accessories

Note: The standard equipment for the tool shown above may differ by country.

Model No.

 Description

C

ONCEPT AND MAIN APPLICATIONS

 

BSS500, BSS501

Cordless Circular Saw 136mm (5-3/8")

Models BSS500 and BSS501 have been added to the lineup of
MAKSTAR Cordless Circular Saw, featuring compact and
lightweight design for high maneuverability and easy handling.

The items listed below in "Standard Equipment" also come with the above items.

H1

H2

L1

L2

W1

W2

3,600

136 (5-3/8)

51 (2)

35 (1-3/8)

Yes

2.5 (5.5)*

2.6 (5.7)**

North American countries: 15.88 (5/8)

Other countries: 20 (13/16)

No load speed: rpm= min.

-1

Battery

Size of blade:
         mm (")

Max. cutting
capacities: mm (")

Net weight: kg (lbs)

*with Battery BL1430    **with Battery BL1830

Diameter

at 0 degree

at 45 degrees

Electric brake

Hole diameter

T

ECHNICAL INFORMATION

Dimensions: mm (")

Width (W1)

Height (H1)

Length (L1)

359 (14-1/8)

364 (14-3/8)

BSS500

BSS501

183 (7-1/4)

201 (7-7/8)

Height (H2)

145 (5-3/4)

Base Size: mm (")

Width (W2)

Length (L2)

213 (8-3/8)

109 (4-1/4)

These products are available in the following variations.

BSS500

BSS500

BSS500Z

BL1430

DC18RA

No 

No

Model No.

type

quantity

Charger

No

All countries

Yes

Plastic

carrying case

Offered to

No

BSS500RF

North America

All countries except

North America

1

BSS500RFE

2

Battery

BSS501

BSS501

BSS501Z

BL1830

DC18RA

No 

No

No

All countries

Yes

No

BSS501RF

North America

All countries except

North America

1

BSS501RFE

2

(The image illustrated above is Model BSS500.)

TCT Saw blade 136mm, 16T ............................ 1
Hex wrench 5 ..................................................... 1
Guide rule .......................................................... 1
Dust nozzle (for European countries only) .......  1

Li-ion battery BL1430 (for BSS500)
Li-ion battery BL1830 (for BSS501)
TCT Saw blade for wood 136mm, 16T
Dust nozzle

Fast charger DC18RA
Charger DC18SC
Charger DC24SA

 (for North America only)

Charger DC24SC

 (for all countries except North America)

Cell

Voltage: V

Capacity: Ah

Li-ion

18

14.4

BSS501

BSS500

3.0

Model

Specifications

Summary of Contents for BSS500Z

Page 1: ...ON Dimensions mm Width W1 Height H1 Length L1 359 14 1 8 364 14 3 8 BSS500 BSS501 183 7 1 4 201 7 7 8 Height H2 145 5 3 4 Base Size mm Width W2 Length L2 213 8 3 8 109 4 1 4 These products are available in the following variations BSS500 BSS500 BSS500Z BL1430 DC18RA No No Model No type quantity Charger No All countries Yes Plastic carrying case Offered to No BSS500RF North America All countries ex...

Page 2: ...ing Bearing box section Assembling Helical gear 35 to Gear shaft Assembling Ball bearing 6900ZZ and Helical gear 15 to Gear shaft 1R003 Retaining Ring S Pliers ST 2N Removing Retaining ring WR 26 Removing Retaining ring WR 26 Removing Helical gear 35 Ball bearing 6900ZZ and Helical gear 15 from Gear shaft Removing Helical gear 15 and Ball bearing 6900ZZ 1R291 Wrench for bearing retainer 1R316 1R21...

Page 3: ...lock nut M5 8 from Pan head screw M5 Pan head screw M5 Hex nut M6 Stop ring E 8 Flat washer 6 For easy removal of Hex nut M6 loosen Hex nut M6 using Lever 40 as a wrench before removing Lever 40 Lever 40 Handle and Motor housing viewed from Motor housing side Safety cover Fig 3 Flat head square neck bolt M6x75 Tapping screw 4x25 Safety cover Sleeve 4 Rubber sleeve 6 Fig 2 Turn Safety cover in the ...

Page 4: ...ver 40 Depth guide Base 3 2 Safety Cover Complete and Bearing Box Section Fig 6 Retaining ring WR 26 Flat washer 26 Safety cover Thickness ring 1R212 Blade case Tension spring 4 Fig 7 Fig 7A Countersunk head screw M5x16 Bearing box 1R263 1R263 Bearing box section 1 Remove Rubber sleeve Fig 2 2 By removing Retaining ring WR 26 with 1R212 the following parts can be removed Fig 6 Flat washer 26 Safet...

Page 5: ...d face of Spindle and press it using arbor press Spindle can now be removed from Bearing box section Important Ball bearing 6900DDW in Bearing box section will always be damaged in these steps Do not forget to replace with new one 7 Attach a pair of 1R041 to vise Fix Bearing box section in vise Remove Bearing retainer 14 23 from Bearing box by turning counter clockwise with 1R316 Damaged Ball bear...

Page 6: ... end of Tension spring 4 as illustrated in Fig 13 Fig 12 Apply machine oil to the outer surface of Thickness ring for smooth movement of Safety cover complete Bearing box section Blade side Tension spring 3 Gear housing side Fig 13 Blade case Safety cover Hook this end of Tension spring 3 through the hole in Blade case from Blade side Hook this end of Tension spring 3 through the hole in Safety co...

Page 7: ...l gear 35 and Ball bearing 604ZZ for inserting 1R356 Fig 16 2 Insert 1R356 2 pcs into the space provided in the previous step Apply 1R278 to the end face of Gear shaft By pressing 1R278 using arbor press Ball bearing 604ZZ can be removed from Gear unit Fig 17 4 Set Gear unit on 1R037 with the side of Helical gear 15 up Apply 1R281 to the end face of Gear shaft By pressing 1R281 using arbor press G...

Page 8: ...ar 15 4 Press down 1R027 with arbor press 4 Assemble Ball bearing 604ZZ to Gear shaft by following the steps below Fig 22 1 Put the unit you have assembled in the step 3 on Ball bearing 604ZZ 2 Press down the unit with arbor press Helical gear 35 Gear shaft Note Be sure to press down 1R028 until it stops so that Helical gear 35 contacts the flanged portion of Gear shaft Note Be sure to press down ...

Page 9: ...unit Endbell complete ASSEMBLING DISASSEMBLING Your fingers can be pinched and injured Wrong Correct Wrong Correct Fig 26 Fig 27 1 Put Armature through Yoke unit Note 1 Yoke unit is not reversible when assembled to Armature Be sure to assemble so that the notch in Yoke unit is positioned on the drive end of Armature as illustrated to left in Fig 26 If assembled wrong Motor assembly cannot be assem...

Page 10: ...otor assembly to Housing L notch Yoke unit Fig 28 Fig 29 Fig 30 Housing L Lock off lever Switch lever Switch lever Compression spring 4 Assemble Lock off lever and Switch lever to Handle L Fig 30 Note The same Compression spring 4 is used for Lock off lever and Switch lever Compression spring 4 Handle L Compression spring 4 Insert Compression spring 4 over the boss on the back of Lock off lever un...

Page 11: ...adjustment using Triangular rule or 1R208 and hex wrench 2 5 Inner flange side Motor housing side triangular rule hex wrench 2 5 Turn the M5x8 Hex socket head set screw located on the Motor housing side Saw blade Base Inner flange side Motor housing side Base Saw blade triangular rule hex wrench 2 5 Turn the M5x8 Hex socket head set screw located on the Inner flange side ...

Page 12: ...ircuit Switch Endbell complete Terminal Independent switch for LED Connector of Power supply circuit Connector of LED integral part of Power supply circuit LED circuit Fig D 1 Protective tube Color index of lead wires sheath Black White Red ...

Page 13: ...ell Complete in on Motor Section through hole Pull out from this through hole Endbell complete Fig D 4 Fig D 5 groove Housing L Housing R Housing L 1 Route on the inside of Housing L as illustrated in Fig D 4 Note Assemble Housing R to Housing L after completion of wiring on the inside of Housing L 2 Route on the front of Housing R as illustrated in Fig D 5 Note Assemble Gear housing to Motor sect...

Page 14: ...rminal wire connecting portion Handle R Assemble Power supply circuit to Handle R with Lead wire white on Handle R side Lead wire white Terminal Pole mark The Flag connector has to be so connected that the wire connecting portions are positioned on the side of pole marks of Terminal Fix Lead wires with these Lead wire holders Independent switch for LED Fix Lead wires with these Lead wire holders ...

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