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Summary of Contents for 5091DWG

Page 1: ...Cartridge and Fast Charger No load speed Overall Net Cutting depth 900 450 RPM 1 length 1 weight Vith Battery Cartridge INSTRUCTION MANUAL 85 mm 3 3 8 SPECIFICATIONS 0 24 5 mm 0 18 316 m m 1 9 kg 0 15 16 0 11 16 12 112 4 2Ibs 1 000 Model 5091D Battery Cartridge 1201 I 1201A Model DC1201 Fast Charger 12 v Voltage I Input I output I Charging time A C only 60 Hz D C 7 2V 12 V 1 Hr ...

Page 2: ...tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD...

Page 3: ...here in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off 19 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 20 REPLACEMENT PARTS When servicing use only identicalreplacement parts 21 POLARIZEDPLUGS To reduce the risk of electr...

Page 4: ...should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape b That extension cord is properly wired and ingood electrical condition and c That wire size is at least as large as the one specified in the table below TABL...

Page 5: ...attery short can cause a large current flow overheating possible burns cartridge is not used and even a breakdown 11 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such 3 Do not expose battery cartridge to water or rain ture may reach or exceed 35OC 95OF completely worn out The battery cartridge can explode in a fir...

Page 6: ...ove cut material when blade is moving CAUTION Blades coast after turn off Large panels must be supported as shown in Fig 1 to minimize the risk of blade pinching and kickback When cutting operation requires the resting of the saw on the work piece the saw shall be rested on the larger portion and the smaller piece cut off 7 Support Large Panels To avoid kickback do support board or panel near the ...

Page 7: ...ounting Don t use blades with incorrect size holes Never use defective or incorrect blade washers or bolts 13 Avoid Cutting Nails Inspect for and remove all nails from lumber before cutting 14 Operate with proper hand support and proper workpiece support A typical illustration of proper hand support and workpiece support Fig WARNING It is important to support the workpiece properly and to hold the...

Page 8: ...Fig 6 the WRONG way If the workpiece is short or small clamp it down DON T TRY TO HOLD SHORT PIECES BY HAND Fig 5 Fig 1 r 16 Never attempt to saw with the circu lar saw held upside down in a vise This is extremely dangerous and can lead to serious accidents I Fig 17 Before setting the tool down after completing a cut be sure that the lower telescoping guard has closed and the blade has come to a c...

Page 9: ... it before use Use the fast charger Model DC1201 to charge the battery cartridge Plug the fast charger into the proper A C voltage source The charging light will flash in green color Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the fast charger Insert the cartridge fully into the port so that it res...

Page 10: ... occurs wait for a while Charging will begin after the battery cartridge cools The battery cartridge will cool faster if you remove the battery cartridge from the fast charger 0 If the charging light flashes alternately in green and red color and a tone sounds beep beep beep for about 20 seconds a problem exists and charging is not possible The terminals on the charger or battery cartridge are clo...

Page 11: ...HTEN THE BOLT SECURELY Fig 1 CAUTION 0 Be sure the blade is installed with teeth pointing up a t the front of the tool 0 Use only the Makita hex wrench to install or remove the blade Hex wrench storage I When not in use the hex wrench can be convenientIy stored Hex I Fig li 11 ...

Page 12: ...he screw guide Base 1 Screw I Fig 13 CAUTION Depth guide Fig 1 4 0 Use a shallow depth of cut when cutting thin workpiece for cleaner safer cuts 0 After adjustingthe depth of cut always tighten the clamp screw securely Bevelcutting Loosen the screw on the bevel scale plate on the front of the base Set for the desired angle 0 45 by tilting accordingly then tighten the clamp screw securely Screw Bev...

Page 13: ...tch trigger actuates properly and returns to the OFF position when released Operation Hold the tool firmly Set the base plate on the workpiece to be cut without the blade making any contact Then turn the tool on and wait until the blade attains full speed Now simply move the tool forward over the workpiece surface keeping it flat and advancing smoothly until the sawing is completed To get clean cu...

Page 14: ...e It also makes repeated cuts of uni form width possible A Clamp screw 1 Fig 1 MAINTENANCE CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting ot perform inspection or maintenance To maintain product SAFETY and RELlABlLITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita...

Page 15: ... Diameter mm 792623 5 85 3 3 8 0 Hex wrench Part No 783202 0 Hole diameter No mm teeth 15 19 32 20 0 Fast charger Model DC1201 Part No 113126 0 Part No 721003 8 0 Battery cover Part No 414938 7 Diameter Hole diameter No mm mm teeth 85 3 3 8 15 19 32 50 6 Part No 792299 8 0 Tungsten carbide tipped saw blade Diameter Hole diameter No mm mm teeth 85 3 3 8 15 19 32 50 For wood 0 Combination saw blade ...

Page 16: ...Mar 30 95 US 85 mm 3 3 8 CORDLESS CIRCULAR SAW Model 5091D Note The switch and other part configurations may differ from country to country 16 ...

Page 17: ...g 7 Pin 5 Plane Bearing 4 Gear Complete 6 68 Thin Washer 4 Plane Bearing 4 Woodruff Key 3 Retaining Ring S 8 Helical Gear 33 FlatWasher 6 Ball Bearing 606LB Spindle 1 1 2 1 3 1 4 1 5 1 6 1 7 6 8 1 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Stop Ring E 4 Hex Nut M5 TappingScrew 4x18 Ball Bearing 6000VV Switch Lock on Lever Compression Spring 4 DC Motor 12 V Motor Housing Name Plate Housing Set With Item 1...

Page 18: ... the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where a repairs have been made or attempted by others a repairs are required because of normal wear and tear a The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY...

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