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MAKINEX TE1000-AVR, Operator'S Manual

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Makinex Jackhammer Trolley with 
Hilti Breaker TE1000-AVR & TE1500-AVR 

OPERATOR’S MANUAL 

REV0915 

Summary of Contents for TE1000-AVR

Page 1: ...Makinex Jackhammer Trolley with Hilti Breaker TE1000 AVR TE1500 AVR OPERATOR S MANUAL REV0915 ...

Page 2: ... information 12 Service and Spares ordering 12 PRODUCT DESCRIPTION AND SPECIFICATIONS 13 Features 13 Product Specifications 14 INSTRUCTIONS FOR USE 15 STEP 1 Fitting a Jack Hammer 15 Fitting a HILTI TE1000 Jack Hammer 18 STEP 2 Using the Hammer Trolley 22 STEP 3 Servicing the Hammer Trolley 23 APPENDICES 24 Appendix A JHT PARTS BREAKDOWN 25 Appendix B BLOCK SETS BREAK DOWN 27 Appendix C HAZARD ASS...

Page 3: ...CAUTION indicates a situation that may cause injury or damage to the machine if the user does not follow the instructions WARNING WARNING indicates a situation that may cause injury or death if the user does not follow the instructions correctly DANGER DANGER indicates a situation that will cause injury or death if the user does not follow the instructions as written PROHIBITED PROHIBITED identifi...

Page 4: ...bility for any damage injury or death resulting from the incorrect or unsafe use of this machine Use of this machine should be undertaken by competent persons only It is the operators responsibility to ensure that the following safety procedures are followed ...

Page 5: ...er Trolley READ CAREFULLY Ensure you read the manual and safety instructions for the Jack Hammer and other components that are part of this unit See Appendix for more information DANGER Always wear the recommended personal protective equipment PROHIBITED Never expose the machine to moisture or rain 1 Use personal protective equipment Always wear eye protection Protective equipment such as dusk mas...

Page 6: ...e power tool may become live for example when an electric cable is damaged accidentally This presents a serious risk of electric shock 5 Check the power tool s supply cord at regular intervals and have it replaced by a qualified specialist if found to be damaged Check extension cords at regular intervals and replace them if found to be damaged Do not touch the supply cord the extension cord or the...

Page 7: ... user of potential safety risks hazards Please read and adhere to all instructions on the Unit PROHIBITED It is forbidden to remove any safety or instructional stickers or panels from the Jack Hammer Trolley READ CAREFULLY Read all safety and instructional stickers displayed on each component of the Jack Hammer Trolley ...

Page 8: ...7 ...

Page 9: ...ommend that you only use an authorised MAKINEX dealer for servicing Only authorised MAKINEX dealers have access to all the special tools technical information parts and training required to maintain your MAKINEX product in peak operating condition MAKINEX warrants each new Jack hammer Trolley to be free from defects in material and workmanship under normal domestic and industrial use and service f...

Page 10: ...or more information Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility o f the purchaser This warranty only applies to the original purchaser and is not transferable Warranty Exclusions Warranty does not cover wear and tear breakage misuse or theft Warranty does not cover consumables e g blades Warranty does not cover attachments e...

Page 11: ...agent at the consumer s expense for replacement or repair as applicable Claim Procedure Contact MAKINEX by phone or email informing us of your machines problem or defect Once the extent of the claim has been assessed we retain the right to compensate the consumer for such defect or repair parts labour or replace the machine under warranty All warranties will be carried out by MAKINEX authorised st...

Page 12: ...ufacturer s warranty other than MAKINEX e g Hilti the consumer can either contact MAKINEX or the applicable Manufacturer for repairs where such warranty was registered with that manufacturer at purchase Warranty calls will only be carried out by our representatives and not via client s choice of repairer We will not accept back charges for any work not carried out by our representatives or accept ...

Page 13: ...9 sales makinex com p maginnis makinex com EUROPE Tel 31 0 6 24881203 31 0 6 50841849 Service and Spares ordering For service and ordering parts please call AUS 1300 795 953 or 61 2 9460 8071 USA 855 625 4639 EUROPE 31 0 6 24881203 or 31 0 6 50841849 Or your nearest MAKINEX distributor We have very knowledgeable experienced staff to assist you with help and advice ...

Page 14: ...t of demolition and renovation The Jackhammer Trolley enables your demolition hammer to lifts most types of linoleum and tile break rocks and blocks crack concrete and sandstone all with a minimum of effort With a wide range of angle the Jack Hammer Trolley adapts to any situation with a maximum leverage Features Durable zinc coated frame Angle adjustment with huge angle range Choice of popular br...

Page 15: ...duct Specifications HEIGHT WHEN RAISED 1100mm 43 3 HEIGHT WHEN LOWERED 600mm 23 6 OVERALL WIDTH 510mm 20 OVERALL LENGTH 1100mm 43 3 ANGLE OF ADJUSTMENT 73 93 closed 20 open WEIGHT WITHOUT JACKHAMMER 28kg 62lb ...

Page 16: ...l protective equipment and assessing the surrounding area for hazards STEP 1 Assembling the trolley Tools Required 17mm socket Phillips head screwdriver 19mm socket Pliers Shifter Instructions 1 You should have the parts pictured below Jackhammer sold separately Makinex JHT Hilti TE1000 Hilti Clamp set ...

Page 17: ...16 2 Attach the handle to the frame with the two mounting bolts provided 3 Next attach both wheels on the axle with the parts provided ...

Page 18: ...ustment Instructions 1 Ensure cable is not kinked anywhere along its length 2 Tighten retaining screw with pliers 3 Tighten adjustment screw to remove slack from the cable Note that some slack in the mechanism is normal ...

Page 19: ...olley to its lowest position as shown and place the bottom end onto a platform that allows the trolley to be horizontal to the ground 2 Distinguish the correct mounting holes that are needed to mount the Hilti TE1000 Jack hammer Use these holes for TE1000 ...

Page 20: ...19 Use the Hilti Clamping set provided and assemble the front area as per diagram with the front blocks NOTE Please do not tighten until the back end is fitted on also ...

Page 21: ...20 NOTE Please take care during assembly and DO NOT over tighten block sets Set up the back of the jack hammer with the back mounting blocks provided Please refer to the above diagram ...

Page 22: ...21 Position the electrical cord from the Jack hammer to the indicated positions to guide it away from any possible crush points Location 1 Location 2 ...

Page 23: ...ange angle lift handles to take weight off lock mechanism then pull the brake lever to disengage the lock mechanism Lift or lower the height of the handles to achieve the desired angle of jackhammer then release brake lever to reengage the lock mechanism 3 Never allow Hammer or moil to overheat 4 Switch on with trigger 5 Lock into position with trigger lock 6 Refer to Hammer Instruction Manual for...

Page 24: ...free play o See page 13 for details Lubricate brake lever cable o Drip oil from the top of the cable so it runs through the cable housing o Use light weight oil grease or heavy oil will clog the cable housings Grease the pivot axle o Use a grease gun and apply grease until excess starts to leak out See picture below for location of grease nipple ...

Page 25: ... APPENDICES A JACK HAMMER TROLLEY PARTS BREAK DOWN B BLOCK SETS BREAKDOWN C JACK HAMMER TROLLEY HAZARD ASSESSMENT D BLOCK SET PART SELECTION DETAILS E SALES AND SPARES F JACK HAMMER MANUAL WHEN PURCHASED ...

Page 26: ...25 Appendix A JHT PARTS BREAKDOWN www makinexusa com Makinex Support US 407 446 1966 407 826 0000 ...

Page 27: ...26 www makinexusa com Makinex Support US 407 446 1966 407 826 0000 ...

Page 28: ...27 Appendix B BLOCK SETS BREAK DOWN ...

Page 29: ...28 Appendix C HAZARD ASSESSEMENT ...

Page 30: ...ERVICE PART ORDERING For service and ordering parts please call AUS 1300 795 953 or 61 2 9460 8071 USA 855 625 4639 EUROPE 31 0 6 24881203 or 31 0 6 50841849 Or your nearest MAKINEX distributor We have very knowledgeable experienced staff to assist you with help and advice W makinex com E sales makinex com ...

Page 31: ...30 Appendix E JACK HAMMER MANUALS Refer to your Hilti Jack Hammer manual for safety and operation instructions ...

Page 32: ...31 ...

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