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MCP-6-SS 

– User Manual 

 

Page 23 of 21 

APPENDIX B 

– RISK ASSESSMENT 

 

 

 

 

 

 

 

 

 

 

 

Product Name: MOBILE CHARGE POD

Assessment By: 

Matthew Cape, Cameron Murrin (Makinex Pty Ltd)

Manufacturer: 

MAKINEX PTY LTD

Document Revision Number: 1

Operator Competency: 

FOLLOW MANUAL 

2-Apr-21

HAZARD

CONTROL ACTION

CRUSHING

 DUE TO -

PRODUCT FALLING OVER

3 UNLIKELY

4 NEGLIGIBLE 5 LOW

ENSURE UNIT IS USED ON FLAT, LEVEL SURFACE AND BRAKE'S 
ARE ENGAGED

WHEEL RUNNING OVER LIMB

3 UNLIKELY

4 NEGLIGIBLE 5 LOW

ENSURE APPROPRIATE SAFETY APPAREL IS WORN

SHEARING

 INJURY DUE TO -

CLOSING DOOR ON LIMB

3 UNLIKELY

4 NEGLIGIBLE 5 LOW

ROUTINE MANAGEMENT OF PROPER USE

  

CUTTING

 DUE TO -

ENTANGLEMENT

 DUE TO -

ELECTRICAL LEADS

2 LIKELY

3 MINOR

3 MEDIUM SITE SAFETY OFFICER TO INSPECT PLACEMENT OF LEADS

ANCHOR CHAIN

2 LIKELY

3 MINOR

3 MEDIUM SITE SAFETY OFFICER TO INSPECT PLACEMENT OF CHAIN

STRIKING

 DUE TO -

PRODUCT ROLLING ON SLOPE / WIND

2 LIKELY

3 MINOR

3 MEDIUM

ENSURE BRAKES ARE ALWAYS ON WHEN UNATTENDED AND 
ANCHORED WITH CHAIN IN WINDY AREAS

DROPPED DURING LIFTING

4 VERY UNLIKELY 2 MAJOR

4 MEDIUM

FREQUENT INSPECTION OF LIFTING EYE AND PROPER LIFTING 
EQUIPMENT AND TECHNIQUE

ABRASION 

DUE TO -

SLIP/ TRIP/ FALL

 DUE TO -

ELECTRICAL LEADS

2 LIKELY

3 MINOR

3 MEDIUM SITE SAFETY OFFICER TO INSPECT PLACEMENT OF LEADS

ANCHOR CHAIN

2 LIKELY

3 MINOR

3 MEDIUM SITE SAFETY OFFICER TO INSPECT PLACEMENT OF CHAIN

FIRE

 DUE TO -

USE OF FAULTY ELECTRICAL DEVICES

4 VERY UNLIKELY 2 MAJOR

4 MEDIUM

ALWAYS ENSURE TEST TAGS ARE CURRENT ON MCP AND ALL 
ITEMS STORED/CHARGED IN LOCKERS

USE OF DAMAGED ELECTRICAL DEVICES 4 VERY UNLIKELY 2 MAJOR

4 MEDIUM

ALWAYS INSPECT MCP AND ITEMS BEING PLUGGED INTO THE 
MCP BEFORE USE

ELECTROCUTION

 DUE TO -

EXPOSED / DAMAGED LEADS

3 UNLIKELY

2 MAJOR

3 MEDIUM

FREQUENT INSPECTION OF ALL ELECTRICAL EQUIPMENT 
INCLUDING MAINS POWER LEADS WITH ALL EQUIPMENT 
TESTED AND TAGGED

NOTES

CONSEQUENCE

 TERMINOLOGY IS DEFINED BY THE WORK-COVER AUTHORITY AS THUS:

NEGLIGIBLE

 = ABLE TO BE TREATED USING FIRST AID

MINOR

 = REVERSIBLE INJURIES REQUIRING SEVERAL DAYS OFF 

MAJOR 

= NORMALLY IRREVERSIBLE INJURIES

FATALITY

MAKINEX PTY LTD
PH: (02) 1300795953

[email protected]

1. 'HAZPAK' PRODUCED BY THE WORK-COVER AUTHORITY AND
2. THE AUSTRALIAN STANDARDS 4024.1.4/5 - 1996 "SAFEGUARDING OF MACHINERY - PART 1: GENERAL PRINCIPLES"

THE TERMS 

'VERY LIKELY'

 ,

 'LIKELY', 'UNLIKELY'

'VERY UNLIKELY' 

REFER TO PROBABILITY OF AN EVENT

HAPPENING, BUT ARE QUALITATIVE  AND BASED ON BEST ESTIMATION DUE TO CONSULTATION AND EXPERIENCE.

THIS DOCUMENT HAS BEEN PREPARED ACCORDING TO GUIDELINES AND RECOMMENDATIONS FOUND IN:

RISK LEVEL

 IS DETERMINED USING THE 'RISK TABLE' AS SUGGESTED IN 'HAZPAK'.  

INHERENTLY, AS THE CONSEQUENCE INCREASES IN SEVERITY, RISK INCREASES - EVEN WHEN LIKELIHOOD IS LOW

PRODUCT RISK / HAZARD ASSESSMENT TABLE

LIKELYHOOD

CONSEQUENCE

RISK

THIS ITEM OF PLANT IS DESIGNED AND MANUFACTURED AS A CHARGING DEVICE FOR TESTED AND TAGGED EQUIPMENT ONLY.
THE PLANT IS NOT DESIGNED FOR, OR TO BE USED AS A DEVICE FOR POWERING EXTERNAL EQUIPMENT OR PLUGGING EXTENSION LEADS.

Summary of Contents for MCP-6-SS-AU

Page 1: ...OPERATOR S MANUAL Rev 1021 Mobile Charge Pod MCP MCP 6 SS AU...

Page 2: ...USE 8 OPERATING MCP 8 ASSEMBLING THE WHEELS 9 OPTIONAL ASSEMBLING THE FORK POCKETS 10 USING THE CHAIN POINT 11 WALL MOUNTING 12 TIE DOWN POINTS 13 FORK POCKETS 14 MAINTENANCE 15 GENERAL RECOMMENDATIO...

Page 3: ...electronic or mechanical including photocopying without express written permission from MAKINEX Any type of reproduction or distribution not authorised by MAKINEX represents an infringement of valid...

Page 4: ...on CAUTION CAUTION indicates a potential hazardous situation which if not avoided may result in minor or moderate injury WARNING WARNING indicates a potentially hazardous situation which if not avoide...

Page 5: ...re use ALWAYS position electrical leads so that they will NOT create a tripping hazard NEVER allow children or animals near the MCP NEVER alter or tamper with the internal wiring of the MCP NEVER oper...

Page 6: ...LWAYS store the MCP undercover when not in use and away from damp or wet conditions ALWAYS disengage the mains power when performing any maintenance NEVER try to repair electrical components if not au...

Page 7: ...GEN 32P User Manual Page 5 of 27 GENERAL SAFETY DECAL...

Page 8: ...nsions at rear of locker 545 21 5 x 300 11 8 x 370 14 6 Dimensions at front of locker 580 22 8 x 330 13 0 x 370 14 6 This product complies with AS NZS 3190 and AS NZS 3012 as a Portable Socket Outlet...

Page 9: ...MCP 6 SS User Manual Page 7 of 21 OVERALL PRODUCT DIMENSIONS MCP SPECIFICATIONS Dimensions in mm...

Page 10: ...for storage during charging of electrical site equipment 1 Place the charging equipment in the locker while feeding the electrical lead towards the centre of the MCP so it rests inside the cut out bet...

Page 11: ...ket to suit ratchet To install the wheels 1 Open the packaging containing the wheels and the fasteners 2 Each wheel will require four 4 M8x16 mm Hex Bolts four 4 M8 Washers and four 4 M8 Spring Washer...

Page 12: ...are Ratchet or 13 mm Spanner 13 mm Socket to suit ratchet To install the fork pockets 1 Open the packaging containing the fork pockets and the fasteners 2 Each fork pocket will require four 4 M8x16 mm...

Page 13: ...of the MCP is designed such that a chain or other similar load bearing device can be passed in and out of the openings on the back of the unit as pictured below This is to allow the user to secure th...

Page 14: ...r must be placed between the back of the unit and the wall This is to allow the ventilation holes to remain unobstructed The illustration below shows the method of installation Prior to mounting the u...

Page 15: ...at the top of the unit in between the cable cleats and short edge of the top of the unit These tie down instructions are only applicable for when the MCP is in the upright position with all 4 castor...

Page 16: ...milar machinery equipment When using the fork pockets where possible ensure the MCP is pushed up against the head board or similar support of the fork lift lifting equipment This will ensure the most...

Page 17: ...torage and appropriate servicing Should you have questions about replacing components on your MCP please contact dealer for assistance MAKINEX dealers have access to all the special tools technical in...

Page 18: ...in off position Turn outlet switch to on position Equipment faulty Inspect the condition of equipment being charged MCP WILL NOT MOVE Brake is applied Turn brakes to off position on all wheels Damaged...

Page 19: ...t is best practice to store the MCP in a dry place away from exposure to the weather To keep the MCP in good working order ensure 1 Storage is in a dry place sheltered from the elements of the weather...

Page 20: ...ants each new MCP to be free from defects in material and workmanship under normal domestic and industrial use and service for the period specified below conditional to the limitations and exclusions...

Page 21: ...or labour if this product is deemed to have been misused neglected involved in an accident abused loaded beyond the products limits modified and installed improperly OTHER EXCLUSIONS This warranty exc...

Page 22: ...termined by the Manufacturer It is the responsibility and cost of MAKINEX or our appointed agent to return the product to be repaired or replaced under warranty to the consumer this is valid for domes...

Page 23: ...inex com au SERVICE SPARE PARTS WARRANTY EMAIL service makinex com au USA SALES TEL 1 855 625 4639 WEB www makinex com SERVICE SPARE PARTS WARRANTY EMAIL service makinex com UK WEB www makinex co uk E...

Page 24: ...GEN 32P User Manual Page 22 of 28 APPENDICES APPENDIX A WIRING CIRCUIT DIAGRAM...

Page 25: ...CES 4 VERYUNLIKELY 2 MAJOR 4 MEDIUM ALWAYS ENSURE TEST TAGS ARE CURRENT ON MCP AND ALL ITEMS STORED CHARGED IN LOCKERS USE OF DAMAGED ELECTRICAL DEVICES 4 VERYUNLIKELY 2 MAJOR 4 MEDIUM ALWAYS INSPECT...

Page 26: ...MCP 6 SS User Manual Page 24 of 21...

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