Major MJ45-240 Operator'S Manual And Parts List Download

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MJ45-240, MJ45-270 TRAILED TOPPER

Operator’s Manual
and Parts List

WARNING

Read this instruction manual thoroughly before using

your machine and follow all safety precautions.

Summary of Contents for MJ45-240

Page 1: ...www major equipment com MJ45 240 MJ45 270 TRAILED TOPPER Operator s Manual and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety precautions...

Page 2: ...us 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to...

Page 3: ...ine Serial Numbers 7 Product Specifications 7 EEC certificate of conformity for machines 8 Machine Safety Labels 9 Key to Main Parts 10 Blade Rotation 11 Blade system 12 Drive line gearboxes 12 Operat...

Page 4: ...ral Assembly 23 MJ45 240 Body 24 MJ45 270 General Assembly 25 MJ45 270 Body 26 MJ45 360 General Assembly 27 MJ45 360 Body Assembly 29 MJ45 360 Wing Assembly 31 MJ45 240 270 360 Drawbar 32 MJ45 240 270...

Page 5: ...dealer or MAJOR The operator is solely responsible for the safe use and maintenance of the machine The machine must only be operated by a competent and skilled person Setting up and adjustment must on...

Page 6: ...fety The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Hazards associ...

Page 7: ...ds because a fine jet of hydraulic fluid can pierce the skin Slips Trips and Falls Hazard Slips and falls often result from 1 Slippery footing on the ground 2 Cluttered steps and work platforms The po...

Page 8: ...O input is specified in the Product Specifications section of this booklet Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belo...

Page 9: ...installed correctly and easily seen by the drivers of other vehicles Bystanders must not be allowed to lean against or climb onto the machine during transport or while working Do not allow bystanders...

Page 10: ...e Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present the operator is fully aware of the operations...

Page 11: ...____ Date of Purchase ______________________________ Dealer Name ______________________________ Dealer Telephone ______________________________ Product Specifications The machine is propelled by using...

Page 12: ...ACHINERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety...

Page 13: ...On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards To avoid injury read the manual Check tightness of...

Page 14: ...www major equipment com 10 4 1 2 3 5 3 6 7 6 7 8 Key to Main Parts 1 Body 2 Transmission cover 3 Drawbar 4 Gearbox PTO cover 5 Skid 6 Rubber skirt 7 Guards 8 Wheel 9 Wing 10 Blade...

Page 15: ...www major equipment com 11 MJ45 270 MJ45 240 MJ45 360 Forward Forward Blade rotation viewed from underside Blade Rotation Forward...

Page 16: ...earbox split pin 9 Blade 4 Blade back 10 Undersole disk 5 Blade back bolt 11 Overlap Blade 6 Blade back spacer Blade system Full breakdown of the blade assembly is provided in the Spare Parts section...

Page 17: ...o suit the tractor drawbar height paying particular attention to keep both height adjusting bolts as far as possible on the adjusting bracket Careful adjustment of the hitch eye height at this stage i...

Page 18: ...On the winged model continue to hold the spool in this position the wing will lift up into a vertical position 5 Lock the wing into transport position retain pin with clip winged model only 6 Adjust...

Page 19: ...PTO shaft on the stub provided 3 Ensure the PTO stand is flipped down If applicable 4 Check PTO shaft is fully engaged on tractor PTO splines 5 MJ45 240 270 models sequence The drawbar ram will push...

Page 20: ...between the machine and the fixed shaft assembly Shearbolt or slipclutch protection end must be fitted at the machine side 6 Use the Parking jack when the machine is not in use Cutting height setup Sk...

Page 21: ...www major equipment com 17 2 4 3 5 6 8 9 10 11 1 7 2 12 12 13 13 14 GROUND LINE...

Page 22: ...ing brake and disengage the PTO An example of such emergency situation is the complete blockage of the machine in the field To clear out the blockage follow the safety steps described above and clear...

Page 23: ...t be checked daily Air pressure within pneumatic tyres must be maintained at 2 Bar Solid wheels must be checked for wear and damage and if necessary replaced immediately ENSURE BLADE ROTATION AND TIMI...

Page 24: ...icant Excessive grass debris build up around gearbox Remove grass etc from machine Blade bullets is scalping ground Mower too low Raise mower reset wheels Field is ridged Cut field at a different angl...

Page 25: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Page 26: ...y 25 hours 40 hours 80 hours 400 hours All PTO Shaft Yoke Ends PTO tubes Check oil levels in the gearboxes Replace oil in gearboxes Hydraulic Ram pivots 2 4 Wing pivot 0 2 Drawbar pivot 1 Axle pivot 2...

Page 27: ...2 COLLAR COLLAR PTO 1 12 8TT AX03 STUB AXLE PLATE 3 13 8TT GRD11 BODY SKIRT CLAMP 1 14 10x153WH WHEEL DIA 760x274mm 2 15 199268 DIA 63 5mm 2 4mm INSERT 2 16 1F 1 FINE NYLOC NUT 1 17 1x8FBZP 1 x8 FINE...

Page 28: ...4mm PLT 2 11 T291A 6 SPLINE ANG RATIO 1 35 291 005 1 12 8TGTC 3 800T GEARBOX COVER 1 13 8SM9 3 BLADE BACK SPACER 2 14 9TGT CB GEARBOX COVER BRKT 2 15 12HEX109 1 2F HEX 10 9 18 16 12x112FSKS 1 2 x1 1 2...

Page 29: ...PTO 1 12 8TT AX03 STUB AXLE PLATE 3 13 8TT GRD11 BODY SKIRT CLAMP 1 14 10x153WH WHEEL DIA 760x274mm 2 15 199268 DIA 63 5mm 2 4mm INSERT 2 16 1F 1 FINE NYLOC NUT 1 17 1x8FBZP 1 x8 FINE BOLT 1 18 820 G...

Page 30: ...PCD COUPLING 4mm PLT 2 12 T291A 6 SPLINE ANG RATIO 1 35 291 005 1 13 9TT CRV01 900T GEARBOX COVER 1 14 8SM9 3 BLADE BACK SPACER 2 15 9TGT CB GEARBOX COVER BRKT 2 16 12HEX109 1 2F HEX 10 9 18 17 12x112...

Page 31: ...37 50 50 13 29 27 56 26 32 7 11 24 34 34 34 23 50 51 12 50 53 25 5 28 47 39 10 50 52 43 3 30 41 20 33 22 33 38 23 4 9 1 15 46 36 49 36 16 37 37 38 14 18 40 31 42 45 35 19 41 8 21 54 55 6 5 44 2 41 4 4...

Page 32: ...24 1x5FBZP 1 x5 FINE BOLT 2 25 1x8FBZP 1 x8 FINE BOLT 1 26 34F 3 4 FINE NYLOC NUT 1 27 34x4FBZP 3 4 x4 FINE BOLT 1 28 5 8F 5 8 FINE NYLOC NUT 1 29 74 CAT 1 PIN DIA 19x102mm 1 30 820 GREASE NIPPLE 1 8...

Page 33: ...www major equipment com 29 31 28 17 19 31 27 20 27 34 37 30 7 24 16 5 14 35 33 4 31 32 3 31 37 30 23 15 29 36 9 12 9 10 26 29 25 8 22 13 6 38 21 13 8 11 21 38 18 2 1 12 22 MJ45 360 Body Assembly...

Page 34: ...O 1 35 291 005 1 16 12TC E G BOX COVER END 1 17 12TGT TC 1200T BODY COVER 1 18 12EW45 2 21 SPLINE STAR DRIVE 1 19 8SM9 3 BLADE BACK SPACER 2 20 9TGT CB GEARBOX COVER BRKT 2 21 12HEX109 1 2HEX10 9 24 2...

Page 35: ...3 TA LGPLITL LGP LIGHT BRACKET LH 1 14 12TWT AS AXLE STRAP 1200T 1 15 10x153WH WHEEL DIA 760x274mm 1 16 12146 11mm RUBBER LINED CLAMP 2 17 190660 1 GUARD COVER 660 BASE 661 1 18 199268 DIA 63 5mm 2 4m...

Page 36: ...H 1 11 8TT DB07 SPRING BASE 1 12 190 000 545 PTO GUARD EXTENDED OVAL 2 13 199211 SQ 52 54mm INSERT POL 2 14 1F 1 FINE NYLOC NUT 1 15 1x8FBZP 1 x8 FINE BOLT 1 16 820 GREASE NIPPLE 1 8 STR 1 17 840 GREA...

Page 37: ...RT 1 3 8TT GRD10 800T SKIRT CLAMP 1 4 FWM10 M10 FLAT WASHER 10 5 M10 M10 NYLOC NUT 10 6 M10x30SZP M10x30 SET BOLT 10 7 M12 M12 NYLOC NUT 6 8 M12x120BZP M12x120 BOLT 6 Item Part No Description Qty 1 9T...

Page 38: ...RD 1 3 12TT GRD08 1200T SKIRT CLAMP 1 4 FWM10 M10 FLAT WASHER 9 5 M10 M10 NYLOC NUT 9 6 M10x30SZP M10x30 SET BOLT 9 7 M12 M12 NYLOC NUT 6 8 M12x120BZP M12x120 BOLT 6 MJ45 360 Wing Guard 12TT GRD WG It...

Page 39: ...ption Qty 1 800 900 HOSE A 1 4 x3660mm Str to Block 90 2 2 800 900 HOSE B 1 4 x4570mm Str to Block 90 1 3 EDOW12 1 2 DOWTY WASHER 3 4 EDOW14 1 4 DOWTY WASHER 3 5 EMM1214 1 2 14 M M CONNECTOR 3 6 EMM14...

Page 40: ...tr to Block 90 2 2 1200 HOSE B 1 4 x3400mm Block 90 to Block 90 2 3 1200 HOSE D 1 4 x5180mm Str to Block 90 1 4 1200 HOSE E 1 4 x8000mm Str to Block 90 1 5 1200 HOSE F 1 4 x2900mm Str to Block 90 1 6...

Page 41: ...10 12x212FBZP 1 2 x2 1 2 FINE BOLT 4 11 FWM20 M20 FLAT WASHER 4 12 M20 M20 NYLOC NUT 2 13 M20x60BZP M20x60 BOLT 2 1 off MJ45 240 8FTGD HD 800T 1 off MJ45 240 8FTGD HD 800T Item Part No Description Qty...

Page 42: ...2F 1 2 FINE NYLOC NUT 6 9 12x114FBZP 1 2 x1 1 4 FINE BOLT 2 10 12x212FBZP 1 2 x2 1 2 FINE BOLT 4 11 FWM20 M20 FLAT WASHER 4 12 M20 M20 NYLOC NUT 2 13 M20x60BZP M20x60 BOLT 2 Item Part No Description...

Page 43: ...35 1 Castle Nut M24x2 1 14 1 135 7100 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 00748 Dust Lip 40x80x12 1 16 8 0 9 01049 Roller Bearing 30306 30x72x20 65 1 17 8 0 9 00024 Roller Bearing 30208 4...

Page 44: ...00 Crown Wheel 1 9 8 0 9 00129 BEARING 30307 1 10 0267 7500 00 Shim 1 11 T4A 10 PLUG 3 8 GAS 8 6 5 00006 3 12 85200030 Snap Ring 1 13 8 7 0 00790 Cap 1 14 0132 7106 00 Nut 1 15 0244 7500 00 Shim 1 16...

Page 45: ...stered when sold to ensure that you receive the correct warranty cover and service bulletins To register your machine for warranty please go to the SALES SUPPORT section of our website www major equip...

Page 46: ...jor equipment com UK Office Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 ukinfo major equipment com Netherlands Office Major Equipment Intl Ltd EU Postbus 29 NL 7...

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