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Majestic Biltmore Series • SB100 • 4013-303 Installers Manual • Rev H • 08/20

B. Hearth Extension, Building and Fin-

ishing

Table 7.1 

= 1/k x inches of thickness

Table 7.2 

WARNING! Risk of Fire! 

High temperatures, sparks, 

embers or other burning material falling from the fire

-

place  may  ignite  flooring  or  concealed  combustible 

surfaces.
•  Protective metal hearth strips MUST be installed.

•  Hearth extensions MUST be installed exactly as 

specified.

A hearth extension must be installed with all fire

-

places to protect the combustible floor in front of the 

fireplace from both radiant heat and sparks.

•  You  MUST  use  a  hearth  extension  with  this 

fireplace. 

•  Refer to Figure 7.3 for minimum dimensions.

•  This fireplace has been tested and approved for use 

with a hearth extension insulated to a minimum R 

value of 1.03.

•  The hearth extension material MUST be covered 

with tile, stone or other non-combustible material.

•  Manufactured hearth materials will usually have a 

published 

R value

 (resistance to heat) or 

k value

 

(conductivity of heat). Refer to the formula in Table 

7.1 to convert a k value to an R value,

•  Refer to Table 7.2 for hearth extension insulation 

alternatives.

WARNING! Risk of Fire!

Hearth extensions are to be installed only as illustrated to prevent 

high tempertures from occurring on concealed combustible 

materials.

WARNING! Risk of Fire! 

•  Maintain clearances. 

•  Use only non-combustible material below standoffs, material 

such as cement board is acceptable.

•  Framing or finishing material used on the front of the fireplace 

closer than the minimums listed, must be constructed entirely 

of non-combustible materials (i.e., steel studs, concrete board, 

etc.).

 WARNING! 

Risk of Fire!

  Hearth & Home Technologies is not responsible for 

discoloration, cracking or other material failures of 

finishing materials due to heat exposure or smoke.

  •  Choose finishing materials carefully. 

Figure 7.3  Hearth Extension Dimensions

74 in.

(1880 mm)

50 in.

(1270 mm)

12 in.

(305 mm)

12 in.

(305 mm)

20 in. (508 mm) 

minimum

Hearth Extension Insulation Alternatives, R Value = 1.03

Material

k per inch 

thick

r per inch 

thick

Minimum 

thickness 

required

Hearth & Home HX3, HX4

0.49

2.06

1/2 in.

USG Micore 300™

0.49

2.06

1/2 in.

USG Durock™ Cement Board

1.92

0.52

2 in.

Cement Mortar

5.0

0.20

5 1/8 in.

Common Brick

5.0

0.20

5 1/8 in.

Ceramic Tile

12.50

0.08

12 1/4 in.

Armstrong™ Privacy Guard Plus

0.46

2.18

1/2 in.

Marble

14.3-20.0

0.07-0.05

14 5/8 in. - 20 3/8 in.

Summary of Contents for Biltmore SL1100

Page 1: ...her flammable materials away INSTALLER Leave this manual with party responsible for use and operation OWNER Retain this manual for future reference SB100 SB100HB NOTICE DO NOT discard this manual DO N...

Page 2: ...the Fireplace 14 F Secure and Level the Fireplace 14 G Protective Metal Hearth Strips 15 H Outside Air Kit 16 4 Chimney and Termination Requirements A Chimney Requirements 18 B Offsets Returns 19 C T...

Page 3: ...manual Date Installed Location of Fireplace Installer Dealer Distributor Phone Serial Roof flashing installed Termination installed Hearth extension installed per manual requirements Comments communi...

Page 4: ...als Wood Compressed paper Plant fibers Plastic Plywood OSB Sheet rock drywall Any material that can ignite and burn flame proofed or not plastered or un plastered 1 Product Specific Important Safety I...

Page 5: ...raps on rafter support chimney Termination cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space ab...

Page 6: ...ere the fireplace is to be installed The vent system configuration to be used Gas supply piping Electrical wiring Framing and finishing details Whether optional accessories devices such as a fan wall...

Page 7: ...hest point of the roof Wind loading possible Multi level Roofs Windward Leeward Recommended Location Above peak Recommended Insulated exterior chase in cooler climates Recommended Location Above peak...

Page 8: ...ts Keep fire place dry Remove fireplace and components from packaging and inspect for damage Vent system components and doors are shipped in separate packages Report to your dealer any parts damaged i...

Page 9: ...3 4 in 527 mm 11 5 8 in 295 mm 29 1 2 in 749 mm 14 3 4 in 375 mm Gas Knockout 9 7 8 in 251 mm 19 in 483 mm 10 1 2 in 267 mm Outside Air 14 3 4 in 375 mm Gas Knockout 9 7 8 in 251 mm 19 in 483 mm 10 1...

Page 10: ...estic Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 Contour Front Dimensions Figure 3 2 Contour Front Dimensions NOTE CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATE...

Page 11: ...ENCLOSURE AREA Fireplace to backwall 1 1 2 in 38 mm Fireplace to sidewall 1 1 2 in 38 mm Top standoffs to header 0 in 0 mm Door opening to sidewall 24 in 610 mm MANTEL Mantel minimum height 20 in 508...

Page 12: ...Storm Collar Figure 3 4 Chase Assembly 1 2 3 All outside walls should be insulated Figure 3 5 Chase Constructions 1 Fireplace and chimney enclosed in an exterior chase 2 Chimney offset through exteri...

Page 13: ...fractory brackets must be removed fill holes in outer shell with screws Repeat this process to remove side refractories Figure 3 9 Shipping Spacers Figure 3 8 Remove Screen Rods Remove hearth stone by...

Page 14: ...ombustibles around the fireplace must be adhered to See Figure 3 2 Any framing across the top of the fireplace must be above the level of the top standoffs The finished cavity depth must be no less th...

Page 15: ...n 51 mm under front edge of fireplace Overlap strips in the middle of fireplace opening by 1 in 25 mm minimum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2...

Page 16: ...ne to prevent moisture penetration and air leaks Seal between the outside air inlet hoods and the house with silicone to prevent air infiltration CAUTION Risk of Cuts Abrasions Wear protective gloves...

Page 17: ...inlet hoods in the sidewall of the structure flush with the building s exterior Assemble the flexible duct not supplied between the collar and the outside air inlet hood Secure into position with the...

Page 18: ...ilizers 35 ft 10 67 m Maximum unsupported chimney length between the offset and return 6 ft 1 83 m Maximum unsupported chimney height above the fireplace 35 ft 10 67 m Maximum unsupported chimney abov...

Page 19: ...32 mm OVERLAP Figure 4 2 Chimney Offset Return Example Your A dimension from Figure 4 2 is 14 1 2 in 368 mm Using Table 4 3 the dimension closest to but not less than 14 1 2 in 368 mm is 15 3 4 in 40...

Page 20: ...ee illustration above B Gas Termination Cap A Perpendicular Wall If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorat...

Page 21: ...resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets not shown must be secured to adequate framing Termination Cap Storm Collar Offs...

Page 22: ...ure chimney returns with hanger straps provided fasten to studs or joists Vertical straight runs of chimney must be supported every 35 ft 10 7 m B Assemble Chimney Sections Use only those components d...

Page 23: ...top of framing Note Use same dimensional lumber for framing ceiling firestop and joists 2 in 51mm clearance 2 in 51mm clearance WARNING Risk of Fire DO NOT seal area between firestop opening and chim...

Page 24: ...u wish to make a custom shield or barrier follow these guidelines Metal is preferred although any material stiff enough to hold back the insulation can be used WARNING Risk of Fire Use of cardboard or...

Page 25: ...en the flashing plate and the roof to a minimum Caulk the flashing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Caulk the...

Page 26: ...NOT block air holes Caulk gaps between storm collar pipe and storm collar chase top Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1 1 2 in 38 mm Slip sto...

Page 27: ...m 2 in 51 mm The last section of pipe must stop between 2 in 51 mm above the top of the chase and 4 3 4 in 121 mm below the top of the chase Figure 5 14 Installing a DTO DTS Decorative Termination Cap...

Page 28: ...fireplace systems and termination caps 3 in 76 mm minimum Min Base Dim Min Base Dim Min Top Dim Min Top Dim Min Opening Width Min Opening Width Radiation Shield 14 1 2 in 368 mm maximum height Figure...

Page 29: ...Termination Cap Chase Top Radiation Shield 3 in 76 mm Radiation Shield Height Termination Cap Figure 6 5 Roofed Style Shroud Dimensions 3 Roofed Style Shroud Radiation shield required 2 Mailbox Style...

Page 30: ...t be used to close off any gaps at the top and sides between the fireplace and drywall to prevent cold air leaks Metal strips are placed 2 in 51 mm under the front of the fireplace and must extend bey...

Page 31: ...o Table 7 2 for hearth extension insulation alternatives WARNING Risk of Fire Hearth extensions are to be installed only as illustrated to prevent high tempertures from occurring on concealed combusti...

Page 32: ...of Firebox Opening Non combustible flooring a minimum of 20 in 508 mm in front of and 12 in 305 mm to each side of the fuel opening is required The hearth framing must be constructed of non com bustib...

Page 33: ...aps between the hearth extension and the front of the fireplace with a bead of non combustible sealant or grout Platform must be built to raise the bottom of the fireplace opening to the level of the...

Page 34: ...Noncombustible Material Protective Metal Hearth Strip 30 in Min Hearth Extension 1 2 in Micore or equivalent insulation Finished Floor Note The bottom of the fireplace opening is 8 3 4 in 222 mm above...

Page 35: ...etween the metal face of the fireplace and framing members Combustible Wall 2 x 4 stud wall Front Standoffs Measured from top of fireplace opening 12 in 305 mm Mantel 1 1 2 in 38 mm maximum 6 in 152 m...

Page 36: ...g Mantle leg surround stub wall whether combustible or non combustible may be constructed as shown in Figure 7 12 60 5 8 in 1540 mm 50 in 1270 mm 24 in 610 mm 19 3 4 in 502 mm 24 in 610 mm 22 3 8 in 5...

Page 37: ...4 Attach Back Refractory Figure 8 3 Install Back Refractory Front Face Smoke Shield Remove these screws Skip Skip Figure 8 2 Remove Smoke Shield A Install Refractory Figure 8 1 Remove Smoke Shield Fa...

Page 38: ...e Position towards front of fireplace and slide to the rear See Figures 8 5 and 8 6 Repeat for the second side refractory Figure 8 7 Slide Grate Retaining Bracket into Notch Slide grate retainers into...

Page 39: ...must only be operated with the fireplace glass door fully open if included Only unvented gas log sets which have been found to comply with the standard for unvented room heaters ANSI Z211 11 2 are to...

Page 40: ...estop Straight FS540 Ceiling Firestop 30 deg AS10 Straight Attic Insulation Shield 24 in 610 mm JB577 Chimney Joint Band CB576 Chimney Bracket RF570 Roof Flashing Flat to 6 12 Pitch RF571 Roof Flashin...

Page 41: ...Joint Band 13 in 330 mm JB577 Chimney Joint Band 2 in 51 mm 13 in 330 mm A B 17 in 432 mm RF570 Roof Flashing RF571 Roof Flashing 39 7 8 in 1013 mm 28 in 711 mm 15 1 4in 387 mm 25 1 4 in 641 mm 29 in...

Page 42: ...Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 ST1175 ST475 Square Termination Cap TCT1175 Terra Cotta Cap TR11T B Round Telescoping Termination Cap 15 3 4 in 400 mm TR11 TR444 Round Ter...

Page 43: ...Manual Rev H 08 20 B Optional Components B A C B C A DTS134 DTS146 DTO134 DTO146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22 7 26 mm 1168 576 660 DTS134 A B C in 34 21 18 2...

Page 44: ...2 mm i d 42 in 1067 mm 4 in 102 mm i d 16 in 406 mm 52 in 1321 mm 1 2 in 13 mm HX3 Hearth Extension A B C D LDS33 LDS46 Decorative Shroud E D A C B LDS BV Decorative Shroud Catalog A B C D in mm in mm...

Page 45: ...45 Majestic Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 Majestic a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www majesticproducts com...

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