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20304734

40ICFDV Gas Fireplace Insert

NOTe ReGARDING VeNTeD PRODuCTS

This product must be installed by a licensed plumber or gas fitter 

when installed within the Commonwealth of Massachusetts.
Any  residence  with  a  direct  vent  product  must  have  a  CO 

detector installed in the residence.
Installation  of  the  fireplace  or  vented  gas  log  in  the  State  of 

Massachusetts requires the damper to be permanently removed 

or welded in the fully open position.
In addition, a naturally vented gas log may not be installed in a 

bedroom or bathroom in the State of Massachusetts.
Flex line installation must not exceed 36 inches and must have 

a T shutoff valve. 

NOTe ReGARDING VeNT FRee PRODuCTS

This product must be installed by a licensed plumber or gas fitter 

when installed within the Commonwealth of Massachusetts.
In  addition,  vent  free  products  may  not  be  installed  in  a 

bedroom or bathroom regardless of size or type in the State of 

Massachusetts.
Flex line installation must not exceed 36 inches and must have 

a T shutoff valve.

CARBON MONOxIDe DeTeCTOR RequIReMeNTS

(2) Revise  10.8.3  by  adding  the  following  additional 

requirements:
(a)  For  all  side  wall  horizontally  vented  gas  fueled  equipment 

installed in every dwelling, building or structure used in whole 

or  in  part  for  residential  purposes,  including  those  owned  or 

operated by the Commonwealth and where the side wall exhaust 

vent termination is less than seven (7) feet above finished grade 

in the area of the venting, including but not limited to decks and 

porches, the following requirements shall be satisfied:
1. 

Installation  of  carbon  monoxide  detectors. 

At  the  time 

of  installation  of  the  side  wall  horizontal  vented  gas  fueled 

equipment,  the  installing  plumber  or  gas  fitter  shall  observe 

that a hard wired carbon monoxide detector with an alarm and 

battery  back-up  is  installed  on  the  floor  level  where  the  gas 

equipment is to be installed. In addition, the installing plumber 

or gas fitter shall observe that a battery operated or hard wired 

carbon  monoxide  detector  with  an  alarm  is  installed  on  each 

additional level of the dwelling, building or structure served by 

the side wall horizontal vented gas fueled equipment. It shall be 

the responsibility of the property owner to secure the services of 

qualified licensed professionals for the installation of hard wired 

carbon monoxide detectors
 

a.  In the event that the side wall horizontally vented gas 

fueled equipment is installed in a crawl space or an attic, the 

hard  wired  carbon  monoxide  detector  with  alarm  and  battery 

back-up may be installed on the next adjacent floor level.
 

b.  In the event that the requirements of this subdivision 

can  not  be  met  at  the  time  of  completion  of  installation,  the 

owner shall have a period of thirty (30) days to comply with the 

above requirements; provided, however, that during said thirty 

(30) day period, a battery operated carbon monoxide detector 

with an alarm shall be installed.

Massachusetts Residents Only — Please read and follow these special requirements

2. 

Approved  Carbon  Monoxide  Detectors.

 

Each  carbon 

monoxide  detector  as  required  in  accordance  with  the  above 

provisions shall comply with NFPA 720 and be ANSI/UL 2034 

listed and IAS certified.
3. 

Signage.

  A  metal  or  plastic  identification  plate  shall  be 

permanently  mounted  to  the  exterior  of  the  building  at  a 

minimum height of eight (8) feet above grade directly in line with 

the exhaust vent terminal for the horizontally vented gas fueled 

heating appliance or equipment. The sign shall read, in print size 

no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY 

BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
4. 

Inspection.

 The state or local gas inspector of the side wall 

horizontally vented gas fueled equipment shall not approve the 

installation  unless,  upon  inspection,  the  inspector  observes 

carbon monoxide detectors and signage installed in accordance 

with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) 

exemptions:

 The following equipment is exempt from 248 

CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not 

Required To Be Vented" in the most current edition of NFPA 54 

as adopted by the Board; and
2.  Product Approved  side  wall  horizontally  vented  gas  fueled 

equipment  installed  in  a  room  or  structure  separate  from  the 

dwelling,  building  or  structure  used  in  whole  or  in  part  for 

residential purposes.
(c)  

Manufacturer requirements — Gas equipment Venting 

System  Provided.

 

When  the  manufacturer  of  Product 

Approved side wall horizontally vented gas equipment provides 

a  venting  system  design  or  venting  system  components  with 

the  equipment,  the  instructions  provided  by  the  manufacturer 

for installation of the equipment and the venting system shall 

include:
1. Detailed instructions for the installation of the venting system 

design or the venting system components; and
2. A complete parts list for the venting system design or venting 

system.
(d) 

Manufacturer requirements — Gas equipment Venting 

System  Not  Provided. 

When  the  manufacturer  of  a  Product 

Approved  side  wall  horizontally  vented  gas  fueled  equipment 

does  not  provide  the  parts  for  venting  the  flue  gases,  but 

identifies “special venting systems,” the following requirements 

shall be satisfied by the manufacturer:
1.  The  referenced  "special  venting  system"  instructions  shall 

be  included  with  the  appliance  or  equipment  installation 

instructions; and
2. The “special venting systems” shall be Product Approved by 

the Board, and the instructions for that system shall include a 

parts list and detailed installation instructions.
(e)  A copy of all installation instructions for all Product Approved 

side wall horizontally vented gas fueled equipment, all venting 

instructions,  all  parts  lists  for  venting  instructions,  and/or  all 

venting design

Summary of Contents for 40ICFDVLNTSC

Page 1: ...l For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA...

Page 2: ...Gas Shutoff Tool 18 Electrical Installation 19 Electrical Wiring 19 Log Placement 20 Decorative Glass Stone Installation 23 Surround Installation 24 Operating Instructions 26 For Your Safety Read Befo...

Page 3: ...lled by a qualified service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed com...

Page 4: ...andards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI Z21 88 2009 CSA 2 33 2009 STANDARDS A manufactured home USA only or mob...

Page 5: ...fied without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installation must be in accordance with the current ANSI Z223 1 NFPA 54 and...

Page 6: ...ace Insert 24 6QE 621 mm 1356M 337 mm 1256O 318 mm 2 6QE 56 mm 55 6QE 144 mm 1856 460 mm 26 6QE 668 mm 2956 740 mm 256M 57 mm 2356QE 586 mm 4734 40ICFDV insert dims insert dimensions Figure 2 40ICFDV...

Page 7: ...clearances are subject to local building codes INSERT APPLICATIONS Before installing the gas fireplace insert consider the functioning needs of the fireplace Confirm the size of the fireplace cavity t...

Page 8: ...is considered a mantel and must meet the mantel requirements listed in this manual HEARTH REQUIREMENTS The insert must be installed on a noncombustible hearth extending a minimum of 10 254 mm from th...

Page 9: ...IMS 24 6M 629 mm 22 6M 578 mm 16 6M 426 mm 3356 841 mm 29N m 759 mm with control box and bracket removed REMOVE COMMAND CENTER BRACKET In order to fit insert into a smaller opening the command center...

Page 10: ...ventilated OPEN ALL WINDOWS DURING INITIAL BURN OFF CURING PHASE Burn your insert for at least six 6 hours on HIGH the first time you use it Place the fan in the OFF position during this time Fp1921...

Page 11: ...ttempting installation Failure to do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury pr...

Page 12: ...resize orifice for use at high altitude contact your dealer High Temp Silicone FP2948 exhaust pipe 3 and 3 UL 1777 Gas Liner Apply high temperature silicone to lines on both ends and secure with two 2...

Page 13: ...ecommended block off plate noncombustible metal Prevents odors from chimney entering room UL 127 Solid Fuel Z C Fire box Figure 11 Inlet and Exhaust Reline NOTE You may use a reline configuration with...

Page 14: ...es 4 Pull glass frame away from unit and lift up and away WARNING HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS AVERTISSEMENT Un panneau vitr chaud peu...

Page 15: ...Brick Retainer Bracket Lower Brick Retainer Bracket Front Brick Retainer Right Brick Panel Left Brick Panel FP2985 Figure 13 Install Brick Panels IMPORTANT The fireplace must have an approved brick ki...

Page 16: ...vided ACSAdesign certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connec tion Purchase the CSA design certified equipment shutoff valve from your dealer Fo...

Page 17: ...aminants This keeps them from going into the burner system gas con trols If sediment trap drip leg is not installed or is installed wrong burner system may not run properly NOTE The gas line connectio...

Page 18: ...and soap solution or a gas sniffer 4 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high Figure...

Page 19: ...rical supply Electricity is only needed to operate blower Verify proper operation after servicing Electrical connections should only be performed by a qualified licensed electrician Main power must be...

Page 20: ...e heater Only use the logs supplied with the unit Failure to position the parts in accordance with diagrams below or to use only parts specifically approved for this heater may re sult in property dam...

Page 21: ...e 23 Log 3 LG1143 Figure 24 Log 4 LG1144 Figure 25 4 Place log 2 on the two 2 pins provided on the right front of the front burner The protrusion on the bottom of the log should rest between the front...

Page 22: ...26 8 Place log 6 on top of the key provided on top of log 2 Rest the narrow end toward the right side brick and log 1 Figure 26 9 Place log 7 on top of the keys provided on top of logs 1 and 2 Figure...

Page 23: ...corative glass provided in the kit as desired Lay glass on top of burner and cover burner area with one 1 layer Glass may be used around the perimeter next to the wall Make sure glass is not blocking...

Page 24: ...assembly Page 14 Figure 12 2 Align surround holes with insert and attach with screws provided 3 Re attach glass door assembly Figure 31 Medium Surround with Front Control Access Figure 32 Small Surro...

Page 25: ...34 40ICFDV Gas Fireplace Insert 25 surround installation FP2953 sm surr 3 side ctrl Figure 33 Small Surround with Side Control Access FP2953 FP2954 contemporary surround Figure 34 Trimmable Surround F...

Page 26: ...ollow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not func tio...

Page 27: ...to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame will light 6...

Page 28: ...els 2 Remove log support bracket by removing two 2 screws in rear and one 1 screw on each side wall FP1940 air shutter part open Air Shutter FP1940 Figure 35 Push Adjustment Lip Up to Open Air Shutter...

Page 29: ...battery Indication for Transmitter X Child Proof Lock out X LCD Backlight X Security Codes 16 X Countdown 6 hr Timer X Standard Thermostatic Control Mode X Smart Mode Thermostat Auto Flame Blower Modu...

Page 30: ...Push the RF receiver On Off button on the control board RF OFF On Off Beep once for ON and beep twice for OFF Learn Remote Hold the OFF button while turning on the master switch Transmitter Beep twic...

Page 31: ...ing GREEN Flashes every 1 sec for 10 sec AC Power On GREEN solid Pressure Switch Failed Power Vent only One RED every 2 sec until manual reset Self Diagnostics Chart The Command Center has a self diag...

Page 32: ...ws The blue LED backlight lights up for 8 seconds when any of the touch buttons is pressed The menus include TIMER THERMO LIGHT FAN and AUX Rear Burner Control The adjustment arrows include ON up and...

Page 33: ...for 10 seconds 4 During the 10 sec onds press the OFF button on the transmitter to learn Another two beeps will be given to confirm a success ful learning Figure 42 TOUCH SCREEN REMOTE CONTROL OPERAT...

Page 34: ...completely when the timer counts down to zero 6 To exit Timer Mode a Push and hold the TIMER button for 3 seconds Or b Use the OFF down buttons to decrease the Set Time to zero Or c Slide down on the...

Page 35: ...down button to increase de crease the blower speed 3 Press the fan button again to confirm the speed set ting If the fireplace is on the blower speed will take effect right away if the fireplace is o...

Page 36: ...A touch any place in the touch area to bring up the icons then press TIMER but ton and THERMO button at the same time for 3 sec onds The backlight will flash once to indicate that the setting has chan...

Page 37: ...is blank 2 Check battery installation or replace batteries 3 LCD display shows funny display 3 Reset the transmitter see Resetting the Transmitter section 4 Appliance does not come on 2 The transmitte...

Page 38: ...nd lint to the surface of the glass The initial paint curing of the appliance can also leave a slight film on the glass This is a temporary problem CLEANING and MAINTENANCE Figure 52 Typical Burner Fl...

Page 39: ...ain burner and pilot 5 Carefully replace log set and embers in their correct positions Refer to Pages 20 through 23 6 Replace door 7 Relight pilot Refer to Page 26 8 Turn on main burners Allow logs to...

Page 40: ...e adjusted Contact dealer where you bought heater 4 Remove rock wool Clean burner and burner ports Figure 59 Figure 54 Before taking unit apart check pilot flame Flame should touch thermo couple and t...

Page 41: ...gh Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check...

Page 42: ...42 20304734 40ICFDV Gas Fireplace Insert REPLACEMENT PARTS 34a b 6 1 2 3 4 5 8 22 23 25 27 51 43 46 48 4734 40ICFDV parts 21 28 37 35 36 41 40 39 7 19 24 26 29 30 32 33 22 42 45 20 21 18 31 9 44 47 50...

Page 43: ...6 Venturi Rear 1 20304031 20304032 27 Gasket Venturi 1 45D0032 45D0032 45D0032 28 Pilot Assembly 1 80D0039 80D0040 80D0006 29 Shutoff Valve 1 27D0303 27D0303 27D0303 30 Union 1 27D7026 27D7026 31 Elbo...

Page 44: ...4729 20304729 49 Blower 2 56D2196 56D2196 56D2196 50 Glass Latch Tool 1 20303972 20303972 20303972 51 Blower Wire Assy not shown 2 41D0203 41D0203 41D0203 52 Flex Line not shown 1 20303981 20303981 20...

Page 45: ...ular Double Door Satin Black ICF40R2DSB 6b Rectangular Double Door Vintage Iron ICF40R2DVI 6c Rectangular Double Door Textured Mocha ICF40R2DTM 6d Rectangular Double Door Brushed Nickel 40ICFR2DBN 6e...

Page 46: ...y with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please re...

Page 47: ...10 year warranty will be void if the appliance is not installed by a qualified installer in accor dance with the installation instructions The limited 10 year warranty will also be void if the applian...

Page 48: ...nt nerg tique de foyer au gaz nerguide Selon CSA P 4 1 09 Efficiency Ratings Model EnerGuide Ratings D O E Fireplace Efficiency AFUE 40ICFDVLNTSC 75 9 70 67 40ICFDVLPTSC 78 7 71 21 40ICFDVCNTSC 77 3 6...

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