Majestic 400BBV Page 35 Installation & Operating Instructions Manual Download | Manualshive

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62D4037

35

ILLUSTRATED PARTS LIST

ELECTRONIC IGNITION

Item Description

Qty.

400BBVNV

400BBVPV

400SBVNV 400SBVPV

500SBVNV 500SBVPV

1.

Gas Valve Assembly

1

37D0016

37D0017

37D0016

37D0017

37D0016

37D0017

2.

Pilot Assembly

1

37D0020

37D0021

37D0020

37D0021

37D0020

37D0021

3.

Burner Tube

1

62D4051

62D4051

62D4052

62D4052

62D4053

62D4053

4.

Flexhose with

Shut-off Valve

1

23D6046

23D6046

23D6046

23D6046

23D6046

23D6046

5.

Rocker Switch

1

41D0048

41D0048

41D0048

41D0048

41D0048

41D0048

6.

Injector

1

62D3006

62D3005

62D3004

20H3143

62D3003

62D0094

7.

Burner Assembly

1

54D0200

54D0200

54D0001

54D0001

54D0329

54D0329

8.

Venturi

1

45D0059

45D0059

45D0059

45D0059

45D0059

45D0059

9.

Wire Assembly

1

54D2007

54D2007

54D2007

54D2007

54D2007

54D2007

10. Ignition Module

1

37D0325

37D0325

37D0325

37D0325

37D0325

37D0325

11. Transformer

1

37D0027

37D0027

37D0027

37D0027

37D0027

37D0027

12. Spill Switch

1

62d0048

62d0048

073746

073746

073746

073746

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Summary of Contents for 400BBV

Page 1: ...taller service agency or the gas supplier WARNING Improper installation adjustment alteration services or maintenance can cause injury or property damage Refer to this man ual For assistance or additi...

Page 2: ...ecautions 14 Installation Planning 14 Outside Combustion Air Precautions and Rec ommendations 16 Combustion Air Assembly 17 Fireplace Installation 18 Check Gas Type 18 Installing Gas Piping to Firepla...

Page 3: ...rformance problems do not use propane LP fuel tank of less than 100 lbs capacity 3 If you smell gas shut off gas supply do not try to light any appliance do not touch any electrical switch do not use...

Page 4: ...not intended for use with a thermo stat 22 This appliance must be installed with draft hood in same atmospheric pressure zone as the combustion air inlet to the appliance 23 For Massachusetts Resident...

Page 5: ...ion code ANSI Z223 1 NFPA 54 in the US and CSA B149 in Canada The appliance must be properly connected to a venting system The appliance is not approved for closet or recessed installations Gas Contro...

Page 6: ...0 Min BTU hr Input 16 000 14 500 16 500 16 300 19 000 20 000 Burner Ori ce size as shipped 43 55 41 53 37 52 BEFORE YOU START Read this homeowner manual thoroughly and follow all instructions carefull...

Page 7: ...priate height When the rebox is installed directly on carpeting tile or other combustible material other than wood ooring the rebox shall be installed on a metal or wood panel extending the full width...

Page 8: ...raming Dimension 14 1 2 or 5 8 Drywall Spacers 1 2 or 5 8 Drywall Spacers 8 9 Air Kit 16 7 Electrical Gas Access 2 40 40 Framing Dimension 21 34 6 B C D Framing Dimension 624037 400 BBV dims 10 08 4 B...

Page 9: ...f the gas knock out hole lo cated at the bottom of the left side NOTE 400SBV 500SBV A 24 30 B 36 42 C 40 46 D 40 46 A 21 Framing Dimension 21 13 6 1 2 or 5 8 Drywall Spacers 1 2 or 5 8 Drywall Spacers...

Page 10: ...k and windows Minimum clearances to combustibles must be maintained This replace may be installed along a wall across a corner or use an exterior chase Location should be out of high traf c areas and...

Page 11: ...not be installed on a carpet tile or other combustible material other than wood ooring If installed on carpet or vinyl ooring the appliance shall be installed on a metal wood or noncombustible materia...

Page 12: ...screws to secure replace to the oor Use four 4 screws to attach replace to framing The side brackets are adjustable from 1 2 to 5 8 to accommodate different thicknesses of material Framing 1 2 Nail F...

Page 13: ...his may create a re hazard Only noncombustible materials i e brick tile slate steel or other materials with a UL re rating of Zero may be used to cover the black surface of the appliance A 300 F minim...

Page 14: ...us injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life NOTICE Failure to follow these...

Page 15: ...stop in Ceiling When installing in a chase you should insulate the chase as you would the out side walls of your home This is especially important in cold climates Insulation should be considered a co...

Page 16: ...sure the location cannot be accidentally blocked Locate assembly above snow line to prevent snow from blocking assembly 3 Never mount combustion air inlet assem bly in garage or storage area where co...

Page 17: ...th a standard pocket knife Figure 14 WARNING DO NOT remove the cover if the outside air will not be connected WARNING Do not use a combustible duct Always use UL Listed Class 0 or 1 duct material If n...

Page 18: ...m regulator damage could occur Install external regulator with the vent pointing down as shown in Figure 16 Pointing the vent down protects it from freezing rain or sleet WARNING A quali ed installer...

Page 19: ...the replace Check your building codes for any special requirements for locating equipment shut off valve to replaces Apply pipe joint sealant lightly to male threads This will pre vent excess sealant...

Page 20: ...gas meter to the replace for leaks Use a solution of 50 50 water and soap or a gas sniffer 4 To adjust ame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get...

Page 21: ...d only be performed by a quali ed licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in compliance with all local cit...

Page 22: ...ion the wall switch Do not extend beyond the 15 of wire OPTIONAL DC REMOTE SYSTEMS These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote in structions supplied...

Page 23: ...rear log 1 on grate assembly Log should rest rmly on the two log mounting pins on the hori zontal bars Figure 22 2 Place bottom left log 2 on grate Rest the back side of the log in the at area of the...

Page 24: ...Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it Call a quali ed service technician Force or attempted re...

Page 25: ...using a soap and water solu tion to test for leaks DO NOT spray solution onto control body DANGER Never check for gas leaks with open ame NOTE Remove any excessive pipe compound from the connec tions...

Page 26: ...he ON posi tion to light the main burner Figure 24 LIGHTING THE BURNER Depress and turn the knob counterclockwise to the ON position Fig ure 25 It will take less than four 4 seconds for the burner to...

Page 27: ...of it has been under water Immediately call a quali ed service technician to inspect the appliance and to replace any pat of the control system and any gas control that has been under water LIGHTING E...

Page 28: ...e pilot ame must always be present when the replace is in operation Figure 29 The pilot ame has three distinct ames one engul ng the thermopile one engul ng the thermo couple and the other reaching to...

Page 29: ...with a brush attachment If logs must be removed for cleaning handle carefully by holding gently at each end Gloves are recom mended to prevent skin irritation from ceramic bers If skin becomes irrita...

Page 30: ...62D4037 30 ILLUSTRATED PARTS LIST FIREBOX COMPONENTS 4a 4b 4c 1 2 3 5 6 7...

Page 31: ...ctory 1 n a 62D1017 62D2017 Optional Field Installed Accessoriesd 5 Firebrick Assembly 1 F400BBVW n a n a 6 Outside Air Kit 1 OAC4 OAC4 OAC4 7 Black Glass Door Assembly 1 GD36BA GD36BA GD36BA 7 Polish...

Page 32: ...62D4037 32 ILLUSTRATED PARTS LIST STANDING PILOT MILLIVOLT CONTROL 1 2 3 4 5 6 7 8 10 12 13 2T 2I 2C 9 11...

Page 33: ...0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1 62D3006 62D3005 62D3004 20H3143 62D3003 59D0094 8 Burner Assembly 1 54D0200 54D0200...

Page 34: ...62D4037 34 ILLUSTRATED PARTS LIST ELECTRONIC IGNITION 1 2 3 4 5 6 7 9 8 10 11 12...

Page 35: ...23D6046 23D6046 23D6046 23D6046 23D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Injector 1 62D3006 62D3005 62D3004 20H3143 62D3003 62D0094 7 Burner Assembly 1 54D02...

Page 36: ...the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one mil livolt lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple co...

Page 37: ...heck electrical connections between module and pilot operator on gas control C Check for 24VAC across PV MVPV terminals If voltage is correct replace gas control If voltage is not correct replace modu...

Page 38: ...age or restriction in venting ACTION A Install log set per instructions Inspect the injector and air intake area Make sure this area does not have any blockage from debris and clean Check gas supply A...

Page 39: ...he follwing requirements shall be satis ed 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas...

Page 40: ...ions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system...

Page 41: ...62D4037 41 NOTES...

Page 42: ...62D4037 42 NOTES...

Page 43: ...Warranty will also be void if the appliance is not operated and main tained according to the operating instructions supplied with the appliance and does not extend to 1 rebox burner assembly damage by...

Page 44: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com OCTOBER 2008 62D4037 Rev 10...

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