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Information  |  OBD-II Smartbox  |  3

OBD-II Smartbox  |  3

  |  3

en

1.  Information

1.1  Document warnings

Warning notices—Structure and meaning

Warning notices warn of dangers to the user or people in the 
vicinity. Warning notices also indicate the consequences of the 
hazard as well as preventive action. Warning notices have the 
following structure:

Warning
symbol

KEY WORD – Nature and source of hazard!

Consequences of hazard in the event of failure to 
observe action and information given.

 

h

Hazard prevention action and information.

The  key  word  indicates  the  likelihood  of  occurrence  and  the 
severity of the hazard in the event of non-observance:

Key word

P r o b a b i l i t y  

o f  

occurrence

Severity  of  danger  if  in-
structions not observed

DANGER

Immediate

 impending 

danger

Death

 or 

severe

 injury

WARNING

Possible

 impending 

danger

Death

 or 

severe

 injury

CAUTION

Possible 

dangerous

 

situation

Minor

 injury

Symbols in this documentation

Symbol

Designation Explanation

m

Attention

Warns about possible property damage.

t

Information

Practical hints and other useful information.

1.

2.

Multi-step

operation

Instruction consisting of several steps.

h

One-step

operation

Instruction consisting of one step.

1.2  Important notes

Before start up, connecting and operating MAHLE 
products it is absolutely essential that the Original 
instructions/owner’s manual and, in particular, the 
safety instructions are studied carefully. By doing so 

you can eliminate any uncertainties in handling MAHLE products 
and thus associated safety risks upfront; something which is in 
the interests of your own safety and will ultimately help avoid 
damage to the device. When a MAHLE product is handed over 
to  another  person,  all  documentation  and  and  information  on 
its designated use must be handed over to the person. Contact 
MAHLE if you detect a problem that you cannot solve with this 
manual.

1.2.1  User group

The product may be used by skilled and instructed personnel 
only. Personnel scheduled to be trained, familiarized, instructed 
or to take part in a general training course may only work with 
the product under the supervision of an experienced person.

All work conducted on pressurized equipment may be performed 
by persons with sufficient knowledge and experience in the field 
of refrigeration, cooling systems and coolants and, also be aware 
of the risks involved in the use of pressurized devices.

1.2.2  Agreement

By using the product you agree to the following regulations:

Copyright

Software and data are the property of MAHLE or its suppliers 
and protected against copying by copyright laws, international 
agreements and other national legal regulations. Copying or sell-
ing of data and software or any part thereof is impermissible and 
punishable; in the event of any infringements MAHLE reserves 
the right to proceed with criminal prosecution and to claim for 
damages.

Summary of Contents for TechPRO OBD-II Smartbox

Page 1: ...MAHLE TechPRO OBD II Smartbox EN Operation Manual OBD II Diagnostics ...

Page 2: ...se 4 3 1 Test OBD II port before plug in scantool 4 3 1 1 Test without ignition key 4 3 1 2 Test with ignition key in ON position 6 3 1 3 Test with engine running 7 3 2 Monitor voltage during reflash programming 7 3 3 Detect communication protocol 8 3 4 As break out box 9 3 5 Check alternator condition 9 3 6 As power backup for ECU while replacing car battery 10 3 7 As DC power source for other de...

Page 3: ...er s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncertainties in handling MAHLE products and thus associated safety risks upfront something which is in the interests of your own safety and will ultimately help avoid damage to the device When a MAHLE product is handed over to another person all documentation and and information on its de...

Page 4: ... polarity Battery use on OBD Lamp 3V Lithium Battery Model CR1220 3 Product Use 3 1 Test OBD II port before plug in scantool The OBD II Smartbox performs tests on all 16 pins of the OBD II port for abnormalities caused by shorting reverse polarity etc in order to avoid damage to your scan tool prior to plugging in N N Test is carried out with ignition key in the OFF ON and ENGINE RUNNING condition...

Page 5: ...inate c If there is 24V present below 23 8V or above 29 2V in any Manufacturer Designated Pins the LED will blink fast The Caution Check LED will illuminate OBD II assigned protocol pins blue color socket a If there is 12V present below 11 8V or above 15 2V the respective LED will blink slowly at interval of 1 sec be tween each blink with a short beep alarm for 5 sec The Caution Check LED will ill...

Page 6: ... illuminate In situation where there is 12V or 24V present at the pin the voltage was either supplied direct short or through a resistor Its resistance value is normally not more than 20Ώ However when a voltage 0V is supplied from the other end of the Scan tool to this pin a current bigger than 0 6A will flow This indi cation serves as a warning when using Scan tool without current limiter built i...

Page 7: ...blink at a very fast pace The Caution Check LED will illuminate In this case do not plug and test with the Scan tool while engine running as this high voltage input may damage it Check the charging volts to determine whether the regulator is functioning properly Under normal conditions when after all the testing of the vehicle DLC port has been done where there are no abnormal activities the green...

Page 8: ... or multiple blue LEDs will turn on as soon as the OBD II Smartbox is connected and you start the igni tion The brightness of the LEDs depends on the nature of the signal it s pursuing This OBD II Smartbox can identify immediately the protocol used The better way to identify the protocol in use is to set up the scan tool or interface in to LIVE DATA This will lead in a constant data stream between...

Page 9: ...ations VW To protect the Scan tool such as aftermarket radios on VW s GM Transmitter Programming on some GMs Honda Set the ECM in SCS mode with your scan tool connected Lexus Help diagnose electronics systems Sirius GPS on pin 6 and 14 Bosch Troubleshoot Bosch controllers that short to ground Proton needs to short pin 1 to ground in order to access into OBD2 functions Toyota Avanza the base RPM ca...

Page 10: ... 3 Attach the battery clip to an external battery not the battery from the same car N N If the external battery voltage is above 12V the battery volt indicator LED on the Data saver cable will light up Now it is ready to proceed for replacing the car battery 4 After job done remove the battery clips from the external battery unplug OBD II Smartbox from the car N N The data saver cable comes with s...

Page 11: ... MAHLE Notes OBD II Smartbox 11 en 4 Notes ...

Page 12: ...2017 10 30 035 82569 00 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com ...

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