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Mahindra 60 Series, Operator'S Manual, Page: 25 / 111

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Mahindra 60 Series Operator'S Manual Download Page 25

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60 Series 2WD/4WD, Model - 8560

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Instrument Cluster

The Instrument Cluster is a descriptive unit that gives the user various indications about the working of the
tractor and its various features. It consists of the following.

1.

High Temperature Defect Indicator

2.

Engine Defect Indicator

3.

Engine Healthy Indicator

4.

Transmission & PTO Neutral Indicator

5.

Parking Brake Indicator

6.

High Beam Indicator

7.

L.H. Turn Signal

8.

Fuel level Gauge

9.

Low Fuel Warning Indicator

10. 4WD Engagement indicator

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11. Low Oil Pressure Defect Indicator
12. Service Due Indicator
13. Trailer Indicator

14. Battery Charging Indicator
15. Low Engine Oil Pressure Indicator
16. Air Filter Clog Indicator
17. Emission Control System Indicator
18. R.H. Turn Indicator
19. RPM Meter
20. Coolant Temperature Gauge
21. High Temperature Warning Indicator
22. Hour Counter
23. PTO 1000 RPM Indicator
24. Heater Indicator
25. PTO 540 RPM Indicator

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 - Applicable for 8560 4WD

Summary of Contents for 60 Series

Page 1: ...Click here to go on INDEX OPERATOR S MANUAL 60 Series 8560 2WD 4WD Main Menu contactus almats com Tier III Compliant...

Page 2: ...known to the State of California to cause cancer birth defects and other reproductive harm If this product contains a gasoline engine The engine exhaust from this product contains chemicals known to t...

Page 3: ...PM Indicator 27 Service Due Indicator 27 Low Oil Pressure Indicator 27 Beeper Output 27 Self Test Function 27 Trailer Indicator 27 Buzzer for Transmission Low oil Pressure 27 Switches 28 Scuttle and P...

Page 4: ...tarting The Tractor 54 Starting The Tractor 54 Cold Starting Aid 54 Glow Plug 54 Indications on Instrument Cluster 55 Driving The Tractor 56 Tractor Storage 56 Using The Tractor After Storage 56 Preca...

Page 5: ...teering System Tips for maintaining the 75 Power Steering System Front Axle Front Wheel Toe in Check 76 Preloading Bearing 2WD 76 Clutch Pedal Free play 77 Brake Pedal Free Play 78 Head Lamp Adjustmen...

Page 6: ...irst sheet is the dealer s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service performed Ensure that you the dealer sign bot...

Page 7: ...maintenance and efficient operation of the machine If you need any information not given in this manual or require the services of a trained mechanic please get in touch with the Mahindra dealer in y...

Page 8: ...the owner s personal data When spare parts are required always specify the tractor and engine serial number This will facilitate faster delivery and help ensure that the correct part for your particul...

Page 9: ...the tractor This enables to change the direction of tractor from forward to reverse and vice versa in any of the pre selected gear combination This feature is helpful in application like loader dozer...

Page 10: ...p explain the problem and request assistance Your Dealer has direct access to the Mahindra office If you cannot obtain satisfaction through your Dealer contact the Mahindra USA Inc office 1 800 561 92...

Page 11: ...he Front Cover of Engine Name Address Tractor Details Model Tractor serial number Date of purchase Expiration of warranty Nearest authorised Dealer Name Address Telephone No Fax No Keep this operators...

Page 12: ...a roll over Substitution of mounting hardware seat belt etc with components not equal to or superior to the original certified components will void the certification and will reduce or eliminate prot...

Page 13: ...EFORE YOU REVERSE Look behind tractor for children and others Do not allow children to ride on tractor or any implement Use Of ROPS And Seat Belt The Roll Over Protective Structure ROPS has been certi...

Page 14: ...engine before refueling tractors Always keep your tractor clean of accumulated grease and debris Always clean up spilled fuel Stay Clear of Rotating Shafts Entanglement in rotating shaft can cause se...

Page 15: ...worn or broken parts Replace damaged or missing decals Remove any buildup of grease or oil from the tractor Disconnect the battery ground cable before making adjustments on electrical systems or weld...

Page 16: ...llowing precautions when operating the tractor on road 1 Ensure that Slow Moving vehicle SMV emblem A affixed on back side of operator seat is clean and visible 2 If towed or rear mounted equipment ob...

Page 17: ...16 60 Series 2WD 4WD Model 8560 Safety Signs...

Page 18: ...17 60 Series 2WD 4WD Model 8560 Safety Signs...

Page 19: ...18 60 Series 2WD 4WD Model 8560 Safety Signs...

Page 20: ...19 60 Series 2WD 4WD Model 8560 Safety Signs Applicable for 8560 4WD...

Page 21: ...rol Lights Horn Engine oil pressure Air filter Battery charge Pressured open slowly Continuous variable Warning Hazard warning Neutral Fan Power take off engaged Power take off disengaged Lift arm rai...

Page 22: ...2WD 4WD Model 8560 LH RH View of Engine RH View 1 Alternator 2 Hydraulic Tandem Pump 3 Dipstick 4 Oil Filter Engine 1 2 3 4 LH View 1 Rotary Fuel Injection Pump 2 KKSB Unit 3 Starter Motor 4 Fuel Fil...

Page 23: ...ition RH 5 Head Lamp RH 6 Scuttle Lamp LH 7 Front Turn Signal LH 8 Reflector Position Lamp LH 9 Front Position LH 10 Head Lamp LH Rear View 1 Rear Turn Signal LH 2 Reflector Position Lamp LH 3 Rear Br...

Page 24: ...ctor until you are fully accustomed to all the controls It is too late to learn once the tractor is moving If in doubt about any aspect of operation of the tractor consult your Mahindra USA Inc tracto...

Page 25: ...eam Indicator 7 L H Turn Signal 8 Fuel level Gauge 9 Low Fuel Warning Indicator 10 4WD Engagement indicator 11 Low Oil Pressure Defect Indicator 12 Service Due Indicator 13 Trailer Indicator 14 Batter...

Page 26: ...ge It will glow continuously when fuel quantity in the fuel tank falls below 5 liters 1 32 US gallons The pointer of fuel level gauge will lie in the RED band under such condition Flickering of indica...

Page 27: ...mps are operated in High Beam Battery Charging Indicator The indicator will be ON if battery is not getting charged The indicator will be OFF if battery is getting charged Low Engine Oil Pressure Indi...

Page 28: ...ow along with Engine Defect indicator A beeper will also give an audio alarm in such case Beeper Output The Beeper will beep during following conditions 1 Turn Left Turn Right 2 High Coolant Temperatu...

Page 29: ...es Switches In addition to the Key Switch a combination of 3 nos rotary and 1 Piano type switches is provided for various operations 1 Scuttle and Plow Lamp Switch 2 Light Switch 3 Turn Signal Switch...

Page 30: ...ates L H Turn signal lamp Right Operates R H Turn signal lamp Key Switch This is a Key operated 4 Way rotary switch located on RH side of Steering column on dashboard It operates in clockwise directio...

Page 31: ...ake Pedal RH 9 Foot Throttle 10 Auxiliary Valve Levers 11 Draft Control Lever 12 Range Shift Lever 13 Position Control Lever 14 Speed Shift Lever 15 Differential Lock Pedal 16 Operator s Seat 17 4WD E...

Page 32: ...n indicator E Tilt Adjustment To achieve optimum seat tilt turn the knob A till the desired angle of tilt is achieved Using Seat belt Use a seat belt when you operate with Roll over protective structu...

Page 33: ...ular engine speed This can be achieved by resting the Hand Throttle Lever in a position where you get the desired engine speed Foot Throttle Operation When tractor operation requires repeated speed ch...

Page 34: ...D This lever is located on L H side of operator s seat It is used to engage or disengage the drive to front wheels and is recommended to be done in tractor stand still condition 1 Depress clutch pedal...

Page 35: ...eat Locking 1 Lock both brake pedals together by using latch 2 Pull park brake lever completely upwards to the lock position and hold it 3 Fully press the brake pedals with foot and release parking br...

Page 36: ...el brake wear and tire abuse Differential lock is designed for occasional use Do not attempt to lock differential while a The tractor is in high speed b Turning tractor Main and IPTO Clutch A dual clu...

Page 37: ...Slowly move the IPTO clutch lever rearward to disengage the clutch The PTO is now in disengaged position The free play of the PTO clutch is preset at factory It is not recommended to adjust the same t...

Page 38: ...of tractor in different positions Range Shift Lever This lever is located on R H side of operator s seat This lever has four positions as follows 1 High for High speed range 2 Medium for Intermediate...

Page 39: ...xiliary valve is provided with 2 nos bi directional levers Each lever has four positions as follows a Float F Detent b Lower L Detent c Neutral N d Raise R Detent The lever returns to neutral position...

Page 40: ...unlock 2 Lift the hood upwards by hand A gas spring C provided inside will assist in minimising the effort for lifting 3 Pull the stay rod B out of hood assembly and lock it in the slot D or E as ind...

Page 41: ...e panel gently out of the locating rear pin G 4 Lift the panel gently out of the locating front pin H Closing the Side Panels 1 Locate the bottom holes in panel around the locating pin H and then in G...

Page 42: ...throttle b Alternator gives signal about the Engine r p m c ECU analyses the LOAD on Engine based on inputs for Throttle Position Vs Engine rpm It gives appropriate signal to MODULATOR d MODULATOR the...

Page 43: ...with 6 splines pointing towards the implement gives you an output of 540 rpm at PTO 2 Shaft fitment with 21 splines pointing towards the implement gives you an output of 1000 rpm at PTO Always lock th...

Page 44: ...Sensing Bracket 4 Adjustable Lift Rod LH 5 Lateral Stabiliser LH 6 Lower Link LH 7 Adjustable Lift Rod RH 8 Lateral Stabiliser RH 9 Lower Link RH Quadrant Assembly 10 Position Control Lever 11 Positio...

Page 45: ...n around at the end of the field 2 CONSTANT DEPTH of implements on level terrain and for non ground engaging implements such as spreaders or sprayers Place the PC lever at desired depth Position Contr...

Page 46: ...reached the desired working depth move the draft control lever A rearward until the linkage begins to lift due to the load on top link This will be the position of the lever for that particular depth...

Page 47: ...draft sensitivity is required Viz Cultivator in soft soil Centre Hole B Attach toplink to hole B where medium to Low draft sensitivity is required Cultivator in Hard soil and Plow in soft soil Lower H...

Page 48: ...e to engage handle A with locking tab B Always transport the implement with turn handle in this position Lateral Stabilizers These are provided for adjustment of width between two lower links accordin...

Page 49: ...a drawbar pulled PTO driven implement 2 Towing implements Trailers on road or field Adjusting Drawbar length 1 Remove Nut A 2 Pull drawbar pin B 3 Slide drawbar to desired position 4 Insert the drawb...

Page 50: ...onal fitment The pin E is used for towing purpose With loader application on the tractor these weights are to be removed However the weight mounting bracket shall not be removed and the pin E with thi...

Page 51: ...oted that the track width may vary with change in the front tire size To adjust the front wheel tread raise the front end of the tractor and remove bolts holding the axle extension pieces Remove the t...

Page 52: ...D E mm mm mm mm mm inch inch inch inch inch Front Wheel 1644 1679 1791 1831 1943 64 72 66 10 70 51 72 08 76 5 Adjustment of Rear Wheel Tread The rear wheel tread obtained with Rear Tire size 16 9 x 28...

Page 53: ...ip on the rim and tear out the tube valve stem Over inflation results in excessive slippage causing rapid tire wear Air pressure should be checked once a week with an accurate low pressure gauge havin...

Page 54: ...relubricate the bead with a soap water solution and re inflate Do not use oil or grease Inflation beyond 35 psi with unseated beads may break the bead or rim with explosive force sufficient to cause...

Page 55: ...on speed shifter and PTO lever The tractor can be started when speed shifter lever is in neutral and PTO lever as well in neutral Never push or tow the tractor to start the engine Doing so may overstr...

Page 56: ...s third position IG following indicators shall glow 4 to 6 9 10 14 to 17 21 to 25 After 7 seconds following indicators shall glow 4 If Transmission and PTO are in neutral 5 If Park brake is engaged 14...

Page 57: ...pressures regularly and keep inflated to recommended pressures Rotate wheels periodically to prevent them from standing on the same place for long periods 13 Remove batteries and store in a cool dry p...

Page 58: ...n 7 Shut off the engine and apply the parking brake before getting off the tractor 8 Do not operate tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 9 Do not...

Page 59: ...Do not engage the Range Shift or 4WD engagement lever while the tractor is in motion 9 The balancing of the braking system should be checked every week or whenever the tractor is taken on the road af...

Page 60: ...load only to the drawbar Lock the drawbar and pin in place 2 Before descending a hill shift to a gear low enough to control tractor travel speed without having to use the brake pedals to brake the tr...

Page 61: ...without the air cleaner DON T Start the tractor in high idle DON T Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation DON T Operate the tractor or...

Page 62: ...in engine sleeve crankcase hence it is strongly recommended that the engine should not be run without radiator cap Also ensure that rubber gasket is intact perfectly sealing the system pressure Surge...

Page 63: ...in the location that gives correct belt tension 270 320 N such that the belt can be depressed without much effort by the thumb 0 25 to 0 4 inch Belt Removal 1 Loosen the Nut C 2 Push the alternator do...

Page 64: ...d rust prevention reduce scale formation minimize cylinder wall erosion reduce foaming or tendency to foam Antifreeze There are numerous antifreeze products marketed today Diesel engines are adversely...

Page 65: ...low the intercooler It helps in cooling the transmission oil to have better performance A C B D Trash Guard Radiator To clean trash guard open the hood remove both side panels Then remove transmission...

Page 66: ...lever so that the feeler gauge slips snugly between the ends of the valve lever and the valve stem 4 Tighten the locknut and re check the clearance 5 Crank the engine for 2 3 revolutions in case of 3...

Page 67: ...uard against uncontrolled dust entry into engine due to paper filter element rupture and also when the paper element is removed for cleaning Dust Collector Bowl It collects the dust and releases it au...

Page 68: ...bserve till the engine runs smoothly and then shut off till further use Fuel Tank and Fuel Pipes Fill the tank each time the tractor finishes the days work This prevents condensation inside the fuel t...

Page 69: ...paper insert Every 500 hrs or earlier if required If impaired engine operation indicates the filter has become clogged replace the filter elements immediately This condition will be indicated by loss...

Page 70: ...given in this Manual or whenever engine oil is changed Changing Spin On Filter 1 Ensure that engine is stopped before changing filter 2 Remove the lub oil filter Guard 3 Unscrew the oil filter B 4 Pri...

Page 71: ...osion Be careful to avoid spilling electrolyte on hands or clothing Effect of Low Temperatures Battery capacity is greatly reduced in cold condition which has a decided numbing effect on the electroch...

Page 72: ...Check battery cables and connections for good condition secure fastening and freedom from corrosion 5 Check electrolyte level in battery If battery will not take adequate charge or is otherwise unsati...

Page 73: ...oving 3 Unscrew and remove the dipstick cum filler cap A 4 Clean the dipstick cum filler cap A and refit it in the housing till it reaches its bottom be slight hand pressure 5 Again unscrew the Dipsti...

Page 74: ...box on RH side of tractor The battery box is pivot mounted and when unlocked can be swung outwards as depicted in the illustration The filters can be accessed after swinging the Battery box outwards R...

Page 75: ...icated in the given figure For Service Replacement of strainer contact your Mahindra Dealer Transmission Oil Drain Six drain plugs C to H are provided on the transmission for draining transmission oil...

Page 76: ...ull left to full right positions five times Check the oil level and top up oil if required Tips for maintaining the power steering system Top up fluid level in reservoir as necessary Maintain correct...

Page 77: ...e TOE IN shorten or extend the tie rod clockwise or anti clockwise Toe in Value inch mm 8560 2WD 0 16 0 24 4 6 8560 4WD 0 09 2 4 When the TOE IN adjustments have been made the tractor should be jacked...

Page 78: ...fied limits If free play is not within specified limits adjust clutch linkage as shown below Free Play Distance 1 6 to 1 8 inch 40 to 45 mm 1 Unlock the lock pin B 2 Pull out Lockpin B out of yoke C 3...

Page 79: ...n specified limits If free play is not within specified limits adjust brake linkage as shown below Free Play Distance 1 to 1 2 inch 25 to 30 mm 1 Unlock the lock pin B 2 Pull out Lockpin B out of yoke...

Page 80: ...evel ground with lights 9 8 ft 3 m from a wall 2 Measure centre of headlamp to ground height A Place a strip of masking tape B on the wall at the same height 3 Place a piece of tape folded in the midd...

Page 81: ...and fuels are not advised Diesel Engine Lubricating Oil Engine oil for use in the crankcase should be a well refined petroleum oil free from water and sediment Heavy duty oils are additive type oils p...

Page 82: ...should be based on the coldest anticipated operating temperature to make starting easier During hot weather selection should be based on the highest anticipated operating temperature When the prevaili...

Page 83: ...n the Oil Specifications Chart Front Axle Use gear oil complying to API GL5 MIL L 2105D specifications Please refer Oil Specifications Chart for oil viscocity grade at different range of ambient tempe...

Page 84: ...6 Bolt fender mounting M8 21 24 16 18 Bolt fender mounting M12 65 5 48 52 Nut for front axle support 200 225 148 167 Nut for jerrycan weight 340 400 240 262 Nut steering wheel 50 55 37 41 Nut rear whe...

Page 85: ...uges illumination Halogen bulbs for Scuttle lamp Head lamps and Plow lamp Service Brake CLUTCH Type Dry Dual Clutch Normally disengaged PTO clutch Diameter 12 for Main Drive 12 for P T O TRANSMISSION...

Page 86: ...thout optional weights fitted Front weight 2370 lbs Rear weight 4508 lbs Total weight 6878 lbs TIRES Front standard Ag 11L x 15 8 ply Rear standard Ag 16 9 x 30 8 ply TURNING RADIUS MINIMUM With brake...

Page 87: ...es illumination Halogen bulbs for Scuttle lamp Head lamps and Plow lamp Service Brake CLUTCH Type Dry Dual Clutch Normally disengaged PTO clutch Diameter 12 for Main Drive 12 for P T O TRANSMISSION Ty...

Page 88: ...easured without optional weights fitted Front weight 2789 lbs Rear weight 4508 lbs Total weight 7297 lbs TIRES Front standard Ag 11 2 x 24 6 ply Rear standard Ag 16 9 x 30 8 ply TURNING RADIUS MINIMUM...

Page 89: ...d replace nozzle body and if required replace the injector Engine Cranks But Will Not Start Mechanical lever pulled out on FIP Push the lever in to rest on stopper Water in fuel Drain system clean and...

Page 90: ...d rectify Exhaust manifold cracked gaskets blown or missing Check and replace Gas leak at turbine inlet exhaust manifold joint Check and replace Turbocharger malfunctioning Engine Misfires Restriction...

Page 91: ...eplace Overheating Refer to ENGINE OVERHEATS Crankcase breather clogged Wash in mineral spirits or naphtha blow dry and replace Engine operating temperature too low Check the thermostat opening temper...

Page 92: ...tment Set valve clearance as specified Fuel injection pump has lost its efficiency Engine overloaded with respect to gear selection Select gear according to load Engine Emits White Smoke Improper type...

Page 93: ...ng correctly or are dirty engine will not run normally High idle rpm too high Check and rectify Fuel injection pump has lost its efficiency Do not change service faulty injection pump See your Mahindr...

Page 94: ...r bearing defective Oil Leak From Turbine Seal Restricted turbocharger oil drain line Check and rectify Turbocharger bearing housing sludged or coked Excessive dirt build up on compressor wheel and or...

Page 95: ...ck Transmission differential or clutch faulty Refer to TRANSMISSION above Engine clutch drags ELECTRICALS Battery Does Not Charge Loose or corroded connections Clean and tighten connections Sulfated o...

Page 96: ...ounting of tires Check steering linkages for looseners improper adjustment wear and rectify accordingly Check for air in hydraulic system and bleed High steering effort in one direction Check if the v...

Page 97: ...96 60 Series 2WD 4WD Model 8560 Tractor History Card Date Job Card No Nature of Defect Parts Replaced W Claim No and Date Remarks...

Page 98: ...97 60 Series 2WD 4WD Model 8560 Service Record Date Tractor Hours Nature Type of Repair Service Carried Out...

Page 99: ...98 60 Series 2WD 4WD Model 8560 Part Replacement Record Date Part Description Qty Part Description Cost Cost Qty Date...

Page 100: ...99 60 Series 2WD 4WD Model 8560 Daily Operating Log Date Job Done Fuel Consumed Engine Oil Topped Up Remarks Start End Machine Hours...

Page 101: ...100 60 Series 2WD 4WD Model 8560 Daily Operating Log Date Job Done Fuel Consumed Engine Oil Topped Up Remarks Start End Machine Hours...

Page 102: ...101 60 Series 2WD 4WD Model 8560 Daily Operating Log Date Job Done Fuel Consumed Engine Oil Topped Up Remarks Start End Machine Hours...

Page 103: ...series just raise the lift arms using PC lever on right hand 5 Apply Anti oxidant spray on the Battery To avoid oxidation of terminals Alternator Starter motor terminals 6 Clean Sheet Metal Chassis wi...

Page 104: ...D e s c r i p t i o n Lubricant 14 Hub Reduction Steering CL Case LH RH 4WD 15 Front Axle Oil Drain Plug 4WD FO 16 Beam Housing Drain Plug 4WD FO 17 Hub Housing Level Plug FO LH RH 4WD 18 Hub Housing...

Page 105: ...in Water from Fuel Filters every 15 days Periodically Change Primary Filter Element earlier if required Every 250 Hrs Change Secondary Filter Element earlier if required Every 500 Hrs EGR SYSTEM Clean...

Page 106: ...idge Every 900 Hrs FUEL SYSTEM Drain Water from Fuel Filters every 15 days Periodically Change Primary Filter Element earlier if required Every 250 Hrs Change Secondary Filter Element earlier if requi...

Page 107: ...106 60 Series 2WD 4WD Model 8560 Wiring Diagram 8560 2WD 4WD Applicable for 4WD...

Page 108: ...107 60 Series 2WD 4WD Model 8560 Individual Circuit 8560 2WD 4WD...

Page 109: ...108 60 Series 2WD 4WD Model 8560 Individual Circuit 8560 2WD 4WD...

Page 110: ...109 60 Series 2WD 4WD Model 8560 Individual Circuit 8560 2WD 4WD For 4WD...

Page 111: ...110 60 Series 2WD 4WD Model 8560 Individual Circuit 8560 2WD 4WD...

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