MAHA MLT 3000 Original Operating Instructions Download Page 1 | Manualshive

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MLT 3000

Headlight Tester

Original Operating Instructions

BA380701-en

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Summary of Contents for MLT 3000

Page 1: ...MLT 3000 Headlight Tester Original Operating Instructions BA380701 en...

Page 2: ...he event of the grant of a patent utility model or design The contents of this edition have been checked with great care However errors cannot be fully excluded Subject to technical change without not...

Page 3: ...0 2 5 Definition of Technical Terms 11 2 5 1 Pitch Angle 11 2 5 2 Low Beam 11 2 5 3 High Beam 12 3 Operation 13 3 1 Switching On Off 13 3 2 Aligning 14 3 2 1 Laser Alignment Unit Option 14 3 2 2 LED A...

Page 4: ...pecifications 33 3 5 6 Settings with Password 34 3 5 7 List of Variables Extract 35 3 6 Interfaces and Software Updates 36 3 7 EUROSYSTEM v7 50 38 4 Energy Management and Troubleshooting 41 4 1 Chargi...

Page 5: ...ords 1 2 1 Personal Injury DANGER indicates an immediate hazard which if not avoided will result in death or severe per sonal injury WARNING indicates a potential hazard which if not avoided could res...

Page 6: ...t of defects or malfunctions be on record as having been instructed in safety guidelines have practical experience in working with vehicle lifts and the hazards inherent in such equipment 1 5 Safety I...

Page 7: ...t 0 1000 mm 10 m 0 10 Light intensity 0 125 000 cd Illuminance 0 200 lx Measuring distance 100 500 mm Adjustment path of lens centre above floor 240 1500 mm Deviation of intensity 5 Deviation from one...

Page 8: ...701 en 2 3 Design A Mirror with optional laser alignment unit E Charging socket B Column F Casing with adjusting handle C Display G Carriage with spirit level D USB port H Battery compartment A B D G...

Page 9: ...the ground unevenness is outside the permissible tolerances provided that the maximum unevenness does not exceed the headlight tester s self levelling capacity of 3 After enabling the respective func...

Page 10: ...op eration Z axis active headlight tester ready for operation Both axes active inclination of Z and X axis too large no measurement possible Z axis active inclination too large no measurement possi bl...

Page 11: ...2 5 1 Pitch Angle Angle of inclination of light dark limit against the test surface The inclination of headlight lighting bundle against the test surface is expressed as a percentage using 10 m as a r...

Page 12: ...w angle Angle between the inflection point on the rising component of the light dark limit and the horizontal line for asymmetric low beam light Rolling angle Angle between the left component of the l...

Page 13: ...e headlight tester is operated via touchscreen buttons The resistive touchscreen reacts to pressure and can also be operated while wearing work gloves The On Off button is on the right hand side under...

Page 14: ...the alignment mirror 3 2 1 Laser Alignment Unit Option The optional unit is integrated into the mirror holder The device is correctly aligned when the laser pointer is parallel to two symmetrical ref...

Page 15: ...our LEDs B pointing toward the vehicle indicate the direction of adjustment Green LED Optimum setting corresponds to green rating in the display centre Yellow LED Minor deviation within tolerance rang...

Page 16: ...6 BA380701 en 3 3 Light Selection Buttons 3 3 1 Headlight Test according to 29 StVZO Germany Headlight test according to 29 StVZO Germany Use the OEM button for manufacturer specific test instructions...

Page 17: ...3 2 Showing the Button Labels When the Info button is activated the button labels are shown instead of the symbols 3 3 3 Adjusting the Pitch Angle The pitch angle can be increased or reduced using th...

Page 18: ...the Vehicle Class The Truck Car button activates the appropriate settings for the respective vehicle class 3 3 5 Browsing back through the Test Screens Use the Back Arrow button to browse back throug...

Page 19: ...nd or Right Hand Traffic Left hand Right hand traffic can be changed under User Settings Right hand traffic is preset by default 3 3 7 Manufacturer Specific Test Instructions OEM OEM area Perform the...

Page 20: ...20 BA380701 en Button ALL makes several test levels available Example testing Volkswagen matrix headlights OEM area Perform the test according to manufacturer s instructions...

Page 21: ...21 BA380701 en 3 3 8 Navigating through the Test Levels Use the Play button to open the activated test levels one by one...

Page 22: ...tons Green dot Headlight tested measurement OK Red dot Headlight tested not OK Grey dot Headlight without evaluation Adjusting direction Yellow arrow Minor deviation within tolerance range Red arrow O...

Page 23: ...aw and Rolling angles can be additionally activated under User Settings Use the Camera button bottom centre to change from the Measuring menu to the Adjusting menu 3 4 3 Light Selection Buttons Disabl...

Page 24: ...24 BA380701 en 3 4 4 Adjusting Setting the Headlights in Real Time Green light button Current measurement Use the New vehicle button to change back to the Main menu...

Page 25: ...ailable test values can be saved as PDF to a USB stick The button appears only in the Measuring and Adjusting menus and if a USB stick has been detected by the headlight tester The values are saved to...

Page 26: ...26 BA380701 en Overview of test results as PDF file example...

Page 27: ...27 BA380701 en 3 5 Settings 3 5 1 Variables Limit values as well as user and customer variables can be set directly at the headlight tester...

Page 28: ...28 BA380701 en Limit values user and customer variables can be adjusted directly on the equipment...

Page 29: ...29 BA380701 en 3 5 2 User Settings Quick access to all important settings...

Page 30: ...30 BA380701 en 3 5 3 Language Use the flag button to open the language selection Choose the desired language...

Page 31: ...0701 en 3 5 4 Calibrating the Camera according to Directive Compensation values can be checked using button Calibrate camera according to di rective No password required Choose between Cross hair Spot...

Page 32: ...32 BA380701 en...

Page 33: ...33 BA380701 en 3 5 5 Country Specifications Statutory requirements limit values and country specific settings Switching back from some of the country specific test procedures requires a password...

Page 34: ...password Adjustment of the headlight tester is permitted exclusively with the following calibration equipment approved by MAHA and must be performed by an authorised service technician VP 990175 Laser...

Page 35: ...Target value Pitch angle Car 11 0 50 6 1 Target value Pitch angle HGV 30 0 50 8 0 Switch off time of display in minutes 10 2 1200 10 1 RHT LHT button enabled 1 disabled 0 0 0 1 11 0 OEM in main menu e...

Page 36: ...rrent software version from the MAHA homepage www maha de downloads htm 2 Open the ZIP file by double clicking 3 Select the MAHA folder with preset folder structure and copy it to a USB stick 4 Connec...

Page 37: ...37 BA380701 en...

Page 38: ...connection via Bluetooth order number VZ 990312 These interfaces can be used for establishing a connection to MAHA s EUROSYSTEM software which is included with the cable or Bluetooth module Alternativ...

Page 39: ...riable 25 1 Variable 26 COM port Reboot EUROSYSTEM Test devices are connected automatically After the measurement has been started all measured values are transferred to EUROSYSTEM The connection to t...

Page 40: ...played in detail Graphic representation of headlight ad justment in EUROSYSTEM Use the camera button on the MLT 3000 display to switch over to headlight ad justment EUROSYSTEM shows the coordi nates...

Page 41: ...und Neutrik connector on the underside of the housing see Fig The charging process normally takes 11 hours Full battery capacity is achieved when the battery voltage has exceeded 14 00 V during chargi...

Page 42: ...After 120 minutes of no activity the unit switches off completely and then needs to be switched back on manually These standard settings can be customised in the user variables 4 2 3 Protection agains...

Page 43: ...r Error Analysis The data records of the battery status allow for an optimum analysis in problem cases A USB stick is needed for data recording Records with a duration of more than 2 h can be saved by...

Page 44: ...TICE The equipment must be periodically cleaned Do not use high pressure and steam jet cleaners nor caustic cleaning agents Regular care and maintenance is the key condition for functionality and long...

Page 45: ...ting liquids are properly disposed of 7 Contents of the Declaration of Conformity MAHA Maschinenbau Haldenwang GmbH Co KG herewith declares as a manufacturer its sole responsibility to ensure that the...

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