Magnum XL .30RFS Operating Instructions Manual Download Page 6

TROUBLESHOOTING GUIDE

PROBLEM

         CAUSE

 SOLUTION

1) Engine does not start

A) Failed glow plug

A) Replace glow plug with a new one

B) Glow Starter not charged and/or faulty

B) Fully charge glow starter and/or replace

C) Engine not being turned over fast enough

C) Use an electric starter to start engine

D) Idle mixture screw set too lean

D) Reset idle mixture to factory setting

E) Old or contaminated fuel

E) Replace with new fuel

F) Engine flooded with too much fuel

F) Remove glow plug and expel fuel from cylinder

G) Faulty fuel tank and/or stopper assembly

G) Check and/or replace fuel tank assembly

H) Air leak in fuel system and/or engine

H) Replace fuel lines and/or tighten all engine bolts

I) Valves out of adjustment

I) Readjust valves to correct setting

2) Engine does not draw fuel

A) Air leak in fuel system and/or engine

A) Replace fuel lines and/or tighten all engine bolts

B) High Speed Needle Valve fully closed

B) Reset high speed needle valve to factory setting

C) Idle mixture screw set too lean

C) Reset idle mixture to factory setting

D) Fuel lines kinked

D) Check and straighten fuel lines

E) Defective fuel tank

E) Replace fuel tank

3) Engine vibrates excessively

A) Propeller out of balance

A) Balance propeller

B) Engine and/or motor mount loose

B) Tighten motor mounting bolts

4) Engine does not transition

A) Failed and/or wrong type glow plug

A) Replace with new recommended glow plug

B) Old and/or wrong type fuel

B) Replace with new recommended fuel

C) High speed needle valve set too rich

C) Reset high speed needle valve to leaner setting

D) Idle mixture set too lean

D) Set idle mixture richer

E) Idle mixture set too rich

E) Set idle mixture leaner

F) Air leak in fuel system and/or engine

F) Replace fuel lines and/or tighten all engine bolts

G) Propeller too large

G) Replace with one size smaller propeller

H) Valves out of adjustment

H) Readjust valves to correct setting

5) Throttle barrel does not

A) Throttle servo linkage out of adjustment

A) Adjust throttle linkage to close throttle barrel

close completely

completely.

6) Engine Overheats

A) Engine running too lean

A) Richen high speed needle valve

B) Cowl too restrictive

B) Open larger vents in cowling to allow air to exit

C) Wrong type of fuel used

C) Use fuel with recommended oil content

D) Engine not fully broken-in

D) Allow engine further break-in time

7) Engine stops abruptly

A) Engine running too lean

A) Richen high speed needle valve

B) Piston ring worn

B) Return engine to Magnum Engines Service Center

This troubleshooting guide has been provided to help you diagnose and solve most problems that you may encounter with
your Magnum XL .30RFS engine.  Most problems encountered can be solved by carefully following the problem-cause-
solution sections below.  If you cannot solve the problem using this troubleshooting guide, please feel free to contact us at the
address or phone number listed.

Magnum Engines Customer Care

18480 Bandilier Circle

Fountain Valley, CA  92728

Phone (714) 963-0329 Fax (714) 964-6236

E-mail: [email protected]

Summary of Contents for XL .30RFS

Page 1: ...e while it is running N Mount the engine securely in the airplane or on a suitable engine test stand to run the engine Follow the mounting instructions in your kits instruction manual or on the plans for individual mounting recommenda tions Do not clamp the engine in a vise to test run it N Use the recommended size propeller and follow the proper procedure for mounting the propeller Use the correc...

Page 2: ...or during ex treme aerobatic flight If mounting your engine inverted it is advised to lower the fuel tank so the stopper is slightly below the high speed needle valve Doing this will prevent fuel from siphoning into the engine and flooding it when the fuel tank is full If you cannot lower the fuel tank far enough we suggest lowering it as far as can be allowed in your particular application The si...

Page 3: ...needle in until it stops From this point turn the needle out 2 complete turns This is the factory setting BREAK IN PROCEDURE Note The XL 30RFS engine is a ringed engine A ringed engine is designed differently than a typical ABC designed engine that you might be more familiar with therefore you will not feel much hesitation as the pis ton moves through the top of the stroke A ringed engine does not...

Page 4: ...arefully turn the adjustment screw clockwise until the rocker arm touches the feeler gauge Using a small wrench tighten the lock nut q 5 Remove the feeler gauge and double check the gap Repeat step 4 if necessary to achieve the correct setting Repeat for the second valve SERVICE MAINTENANCE q Avoid running the engine under dusty conditions If you are in a dusty environment we suggest using an air ...

Page 5: ...ow starter is an excellent choice for heating the glow plug It uses a Sub C Nicad includes a meter to determine the quality of your glow plug and it also includes a charger to recharge the battery It s a very economical product to purchase and can be used with any engine that uses a glow plug q Motor Mount Hayes Motor Mount 011 The Hayes motor mount is a glass filled type that mounts to a ply wood...

Page 6: ...r wrong type fuel B Replace with new recommended fuel C High speed needle valve set too rich C Reset high speed needle valve to leaner setting D Idle mixture set too lean D Set idle mixture richer E Idle mixture set too rich E Set idle mixture leaner F Air leak in fuel system and or engine F Replace fuel lines and or tighten all engine bolts G Propeller too large G Replace with one size smaller pr...

Page 7: ...PARTS BREAK DOWN ...

Page 8: ...kshaft 1 30111 Backplate Gasket 2 30112 Cylinder Head Gasket Set 1 30113 Carburetor Hold Down Bolt 1 30204 Connecting Rod 1 30213 Wrist Pin Assembly 1 30219 Drive Washer 1 30228 Prop Nut and Washer Set 1 30231 Piston 1 30232 Cylinder Sleeve 1 30236 Piston Ring 1 30601 Muffler Assembly with Exhaust Pipe 2 30709 Cam Gear Bearing Set 1 30714 Cam Gear 1 30732 Cam Gear Cover Gasket 1 30801 Carburetor A...

Reviews: