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TABLE OF CONTENTS
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INTRODUCTION ................................................................................................................................... 2
TABLE OF CONTENTS ......................................................................................................................... 3
SAFETY NOTES .................................................................................................................................... 4
OPERATING SAFETY ........................................................................................................................... 4
ENGINE SAFETY .................................................................................................................................. 5
ELECTRICAL SAFETY .......................................................................................................................... 5
TOWING SAFETY ................................................................................................................................. 6
REPORTING TRAILER SAFETY DEFECTS ......................................................................................... 6
SAFETY SYMBOL SUMMARY .............................................................................................................. 7
SPECIFICATIONS ................................................................................................................................. 8
UNIT DIMENSIONS ............................................................................................................................... 9
UNIT SERIAL NUMBER LOCATIONS ................................................................................................... 9
COMPONENT LOCATIONS ................................................................................................................ 10
FRONT HOOD OPERATION ............................................................................................................... 11
REAR HOOD OPERATION ..........................................................................................................12 - 13
MAIN CONTROL PANEL FEATURES ................................................................................................. 14
MAGNUM DIGITAL CONTROLLER (MDC) ......................................................................................... 15
DIGITAL CONTROLLER FEATURES AND FUNCTIONS ................................................................... 15
GENERATOR MONITORING .............................................................................................................. 16
ENGINE MONITORING ....................................................................................................................... 17
FINE VOLTAGE ADJUSTMENT ......................................................................................................... 18
GENERATOR START UP .................................................................................................................... 19
PRE- START CHECK LIST .................................................................................................................. 19
MANUAL STARTING OF THE GENERATOR ..................................................................................... 19
“AUTO” (REMOTE) STARTING OF THE GENERATOR .................................................................... 21
SHUTTING DOWN THE GENERATOR .............................................................................................. 21
MDC CONTROLLER INFORMATION DISPLAYS, FUNCTIONS AND RESET .................................. 22
MAGNUM DIGITAL CONTROLLER (MDC) – GENERATOR OPERATIONAL STATUS .................... 22
MAGNUM DIGITAL CONTROLLER (MDC) - ALARM MANAGEMENT .............................................. 22
MAGNUM DIGITAL CONTROLLER (MDC)- LIST OF POSSIBLE ALARMS/DESCRIPTIONS .......... 23
ENGINE CONTROLLER ...................................................................................................................... 24
ADJUSTING THE DISPLAY BACK LIGHTING ................................................................................... 24
MAGNUM DIGITAL CONTROLLER (MDC) – HISTORY .................................................................... 25
RESETTING OF THE “TIME TO SERVICE” REMINDER ................................................................... 26
CHECK ENGINE LIGHT ...................................................................................................................... 26
TROUBLESHOOTING AUTOMATIC SHUTDOWN CONDITIONS ..................................................... 26
GENERATOR OUTPUT CONNECTION LUGS ................................................................................... 28
GENERATOR CAM LOCK CONNECTIONS (OPTIONAL) .................................................................. 29
VOLTAGE SELECTOR SWITCH ......................................................................................................... 30
4-POSITION VOLTAGE SELECTOR SWITCH (OPTIONAL) .............................................................. 31
EMERGENCY STOP SWITCH ............................................................................................................ 32
MAIN CIRCUIT BREAKER .................................................................................................................. 32
VOLTAGE REGULATION .................................................................................................................... 32
CUSTOMER CONVENIENCE OUTLETS ........................................................................................... 33
DERATING FOR ALTITUDE ................................................................................................................ 33
REMOTE START TERMINAL BLOCK ................................................................................................. 34
ENGINE BREAK-IN REQUIREMENTS ............................................................................................... 35
DAILY WALK AROUND INSPECTION ................................................................................................ 35
ENGINE AND GENERATOR MAINTENANCE .................................................................................... 35
DAILY MAINTENANCE CHECKS ........................................................................................................ 36
LIFTING THE GENERATOR ............................................................................................................... 37
TOWING THE TRAILER ...................................................................................................................... 37
TRAILER WHEEL BEARINGS ............................................................................................................ 37
TRAILER WIRING DIAGRAM .............................................................................................................. 38
ELECTRIC BRAKE WIRING DIAGRAM .............................................................................................. 38
AC WIRING DIAGRAM ........................................................................................................................ 39
AC WIRING DIAGRAM: 4-POSITION PHASE SWITCH ..................................................................... 40
DC WIRING DIAGRAM ........................................................................................................................ 41
SERVICE LOG ..................................................................................................................................... 42
NOTES: ................................................................................................................................................ 43
