Parts manuals available online! www.m-p-llc.com
POWER PRODUCTS LLC
LIGHT TOWER
MLT4150MV • MLT4200IV
00122
MLT4200IVCAN
OPERATING MANUAL
Page 1: ...Parts manuals available online www m p llc com POWER PRODUCTS LLC LIGHT TOWER MLT4150MV MLT4200IV 00122 MLT4200IVCAN OPERATING MANUAL...
Page 2: ...rofessional perform all electrical wiring and testing functions Any wiring should be in compliance with the National Electrical Code NEC state and local codes and Occupational Safety and Health Associ...
Page 3: ...TACLE PANEL 19 SHUTTING DOWN THE UNIT 20 LOWERING THE MAST 20 REMOVING THE LIGHTS FOR TRANSPORTATION 21 TOWING THE UNIT 21 LIFTING THE UNIT 22 GENERAL MAINTENANCE 23 BASIC MAINTENANCE SCHEDULE MITSUBI...
Page 4: ...rspecificapplications DO NOT modify orusethis equipment foranyapplication other than which it was designed for Equipment operated improperly or by untrained personnel can be dangerous Read the operati...
Page 5: ...ventilation equipment DO NOT operate the unit on a combustible surface DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor...
Page 6: ...ng the unit TOWING SAFETY Towing a trailer requires care Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident Some states...
Page 7: ...if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in an individual problem between you your dealer or Magnum...
Page 8: ...hazard keep open flames away from unit Read and understand the supplied operator s manual before operating unit Ultraviolet radiation hazard operate only with lens intact Use clean diesel fuel only Un...
Page 9: ...t Standby kW kVA 15 0 15 0 20 0 20 0 Output Voltage V 120 240 single phase 120 240 single phase Output Amperes 120V 240V A 125 63 167 83 Frequency Hz 60 60 Power Factor 1 1 1 1 Weights Dry Weight lbs...
Page 10: ...t Standby kW kVA 20 0 20 0 Output Voltage V 120 240 single phase Output Amperes 120V 240V A 167 83 Frequency Hz 60 Power Factor 1 1 Weights Dry Weight lbs kg 2084 945 Operating Weight lbs kg 2487 1128...
Page 11: ...11 UNIT DIMENSIONS D A B E C 00214 Specifications are subject to change without notice A B C D E MLT4150MV MLT4200IV MLT4200IVCAN 115 in 2 92 m 107 in 2 71 m 25 ft 7 6 m 68 in 1 73 m 140 in 3 56 m...
Page 12: ...E TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U S FEDERAL MOTOR VEHICLE SAFETY...
Page 13: ...LOCATIONS LEFT SIDE RIGHT SIDE Engine Exhaust Control Box Central Lift Point Mast Switch Forklift Pockets Battery Engine Access Fuel Fill Outriggers Mast Rotation Knob Radiator Access Emergency Stop...
Page 14: ...ements 5 Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each 90 s...
Page 15: ...ectrocution Repair or replace a damaged cord 3 Press and hold the winch control toggle switch B upward to telescope the mast to the desired height Extend the mast slowly making sure that the coiled el...
Page 16: ...tarting the engine 2 MAIN CIRCUIT BREAKER This 240V 70A or 100A breaker will disconnect power to the lights and receptacles 3 LIGHT SWITCHES One circuit breaker is supplied for each light 4 BALLAST IN...
Page 17: ...ped Ensure the Emergency Stop switch is pulled out EMERGENCY STOP SWITCH The unit is equipped with one Emergency Stop switch For location of the Emergency Stop switch refer to Component Locations on p...
Page 18: ...determined the cause of the shutdown LIGHT OPERATION WARNING NEVER OPERATE THE LIGHTS WITHOUT THE PROTECTIVE LENS COVER OR WITH A LENS COVER THAT IS CRACKED OR DAMAGED The bulbs in the light fixtures...
Page 19: ...run at less than 30 of its full load capacity causing unburned fuel to accumulate in the exhaust system Wet stacking can be detected by continuous black exhaust when the unit is under a constant load...
Page 20: ...e lights face toward the back of the unit To rotate the mast A Loosen the mast rotation knob B Rotate the mast until the white arrows are aligned and the metal stop tabs are touching The winch and lig...
Page 21: ...from the connectors To release the mast light wires from the connectors flip the locking levers down and pull out the appropriate wires 2 Remove the lights by removing the wing nut that holds the lig...
Page 22: ...lbs 27 33 Nm C Second pass tighten to 50 60 ft lbs 67 81 Nm D Third pass tighten to 90 120 ft lbs 122 162 Nm Note After the first road use re torque the lug nuts in sequence 11 Maximum recommended sp...
Page 23: ...generator before each use If wet dry the unit thoroughly before starting Inspect condition of electrical cords DO NOT use the unit if insulation is cut or worn through Check that winch cables are in...
Page 24: ...terval indicated in the schedule above Certain conditions may require the fuel tank to be drained and cleaned more often When operating in extremely dusty conditions clean the fuel tank as often as ne...
Page 25: ...ed dealer in your area Item Daily 250 Hours 500 Hours 1000 Hours Check Oil Level Check Coolant Level Check Fuel Level Drain Fuel Filter Check Tire Pressure Check All Electrical Connections Clean Batte...
Page 26: ...EDULE MECHANICAL BRAKE The mechanical brake generates heat when loads are lowered and the wire cable is powered out Care must be taken to avoid overheating the mechanical brake Whine or chatter associ...
Page 27: ...RADIATOR HOSE HEATER OPTION USE AND MAINTENANCE CAUTION Improper use of the lower radiator hose heater could result in damage to the engine or personal injury Do not modify the location of the lower r...
Page 28: ...ck disconnect models measure across the junction box terminals when the light is unplugged On hard wired models remove the mast junction box cover and insert the wire probes into the connector blocks...
Page 29: ...29 MAST LIGHT CONNECTIONS 1 3 2 4 2 1 4 3 MAST JUNCTION BOX WIRING 4 LIGHT MAST LIGHT CONNECTIONS 4 LIGHT 00175...
Page 30: ...EN MAST CABLE MAIN CIRCUIT BREAKER BLK RED BLK RED RED BLK RED BLK BLK RED BLU RED BLK BLU BLU RED BLK BLK RED BLU GRY BLU BLK RED GRY BLU BLK RED 30A LIGHT SWITCHES 15A 15A 15A 15A L1 L2 TRANSFORMERS...
Page 31: ...F I OUTLET TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 50 AMP TWIST L...
Page 32: ...20 AMP G F I OUTLET 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RE...
Page 33: ...TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 30 AMP TWIST LOCK RECEPTA...
Page 34: ...PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER E STOP SWITCH RELAY TIME DELAY GRY BLU GRY VIO RED RED BLK CONTROL RESISTANCE BLK YEL GLOW PLUGS AUX SWITCH MAIN BREAKER VIO...
Page 35: ...29 13 30 85 86 87A 87 PROX SWITCH 2 WINCH PROX RELAY BK BK YL BL RD WT VI YL DOWN UP CONTACTOR 1 SWITCH 1 BATTERY TO B OF KEY SWITCH GN BN BK BK RD BL YL 30 85 86 87A 87 PROX RELAY PROX SWITCH 1 BN U...
Page 36: ...TB PIN 12 ALT CONFIG B ACC R B C R 1 2 R BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE SPLICE RD RD WT BK WT1 PNK BK1 BK BK WT B...
Page 37: ...IL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MARK...
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