Parts manuals available online! www.m-p-llc.com
POWER PRODUCTS LLC
LIGHT TOWER
MLT4060MV • MLT4060KV
00121
MLT4080KV
OPERATING MANUAL
Page 1: ...Parts manuals available online www m p llc com POWER PRODUCTS LLC LIGHT TOWER MLT4060MV MLT4060KV 00121 MLT4080KV OPERATING MANUAL...
Page 2: ...rofessional perform all electrical wiring and testing functions Any wiring should be in compliance with the National Electrical Code NEC state and local codes and Occupational Safety and Health Associ...
Page 3: ...ATION OPTION 19 DERATING FOR ALTITUDE 19 WET STACKING 20 CONTROL PANEL RECEPTACLES 20 SHUTTING DOWN THE UNIT 20 REMOVING THE LIGHTS FOR TRANSPORTATION 22 TOWING THE UNIT 22 LIFTING THE UNIT 23 GENERAL...
Page 4: ...rspecificapplications DO NOT modify orusethis equipment foranyapplication other than which it was designed for Equipment operated improperly or by untrained personnel can be dangerous Read the operati...
Page 5: ...ventilation equipment DO NOT operate the unit on a combustible surface DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor...
Page 6: ...ng the unit TOWING SAFETY Towing a trailer requires care Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident Some states...
Page 7: ...if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in an individual problem between you your dealer or Magnum...
Page 8: ...hazard keep open flames away from unit Read and understand the supplied operator s manual before operating unit Ultraviolet radiation hazard operate only with lens intact Use clean diesel fuel only Un...
Page 9: ...VA 6 0 6 0 6 0 6 0 Output Voltage V 120 240 single phase 120 240 single phase Output Amperes 120V 240V A 50 25 50 25 Frequency Hz 60 60 Power Factor 1 1 1 1 Weights Dry Weight lbs kg 1759 798 1779 807...
Page 10: ...kW kVA 8 0 8 0 Output Voltage V 120 240 single phase Output Amperes 120V 240V A 66 33 Frequency Hz 60 Power Factor 1 1 Weights Dry Weight lbs kg 1785 810 Operating Weight lbs kg 2188 992 Capacities Fu...
Page 11: ...11 UNIT DIMENSIONS Specifications are subject to change without notice A B C D E MLT4060MV KV MLT4080KV 115 in 2 92 m 107 in 2 71 m 25 ft 7 6 m 68 in 1 73 m 140 in 3 56 m D A B E C 00213...
Page 12: ...TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION VOIR LE MANUEL DE L USAGER POUR PLUS DE RENSEIGNEMENTS MANUFACTURED BY FABRIQU...
Page 13: ...3 COMPONENT LOCATIONS LEFT SIDE RIGHT SIDE Engine Exhaust Control Box Central Lift Point Mast Switch Forklift Pockets Battery Engine Access Fuel Fill Outriggers Mast Rotation Knob Radiator Access 0010...
Page 14: ...ements 5 Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each 90 s...
Page 15: ...ectrocution Repair or replace a damaged cord 3 Press and hold the winch control toggle switch B upward to telescope the mast to the desired height Extend the mast slowly making sure that the coiled el...
Page 16: ...ne 120V 20A GFCI receptacle to supply power for accessories connected to thegeneratorwhenthe engine isrunning and themaincircuit breakeris switched ON I 9 240V TWIST LOCK RECEPTACLE This 240V 30A rece...
Page 17: ...to the generator when the engine is running and the main circuit breaker is ON I 9 240V TWIST LOCK RECEPTACLE This 240V 30A receptacle supplies power for accessories connected to the generator when th...
Page 18: ...in the OFF O position Note When the red TURN MAIN BREAKER OFF light is illuminated the main circuit breaker must be turned OFF O 2 Turn the key on the Engine Start switch to the left GLOW PLUG positi...
Page 19: ...29 5 The lights require a warm up period of 5 15 minutes before they reach full output If the lights are shut down they require a cool down period of approximately 10 minutes before they can be switc...
Page 20: ...verload the generator and cause the main circuit breaker to trip Should the breaker trip switch off the lights remove some of the load to the receptacles and wait 10 minutes for the bulbs to cool befo...
Page 21: ...f the generator is not operational and the batteries do not have enough power to lower the mast it may be necessary to lower the mast manually Note Magnum Power Products LLC strongly recommends that t...
Page 22: ...k the hitch coupling and attach the safety chains or cables to the vehicle Remove the jack locking pin and rotate the jack into the travel position Replace the locking pin Note A film of grease on the...
Page 23: ...capacity For approximate weights refer to Specifications beginning on page 9 2 Always remain aware of people and objects around the unit while moving 3 Use the upper or lower forklift pockets with ca...
Page 24: ...h use If wet dry the unit thoroughly before starting Inspect condition of electrical cords DO NOT use the unit if insulation is cut or worn through Check that winch cables are in goodcondition andarec...
Page 25: ...terval indicated in the schedule above Certain conditions may require the fuel tank to be drained and cleaned more often When operating in extremely dusty conditions clean the fuel tank as often as ne...
Page 26: ...oil filter after the initial 50 hours of operation then at the appropriate interval thereafter Replace the air cleaner element yearly or after six cleanings whichever occurs first Item Daily 50 Hours...
Page 27: ...EDULE MECHANICAL BRAKE The mechanical brake generates heat when loads are lowered and the wire cable is powered out Care must be taken to avoid overheating the mechanical brake Whine or chatter associ...
Page 28: ...RADIATOR HOSE HEATER OPTION USE AND MAINTENANCE CAUTION Improper use of the lower radiator hose heater could result in damage to the engine or personal injury Do not modify the location of the lower r...
Page 29: ...ck disconnect models measure across the junction box terminals when the light is unplugged On hard wired models remove the mast junction box cover and insert the wire probes into the connector blocks...
Page 30: ...30 MAST LIGHT CONNECTIONS 1 3 2 4 2 1 4 3 MAST JUNCTION BOX WIRING 4 LIGHT MAST LIGHT CONNECTIONS 4 LIGHT 00175...
Page 31: ...BAR MAIN 20A CB6 30A CB7 GFCI 15 A CB4 15 A CB3 15 A CB2 15 A CB1 RED RED BLK BLK BLK BLK WHT GRN RED YEL RED BLK BLU WHT YEL RED BLK YEL RED BLK YEL RED BLK YEL RED BLK BLU BLK RED GRY BLU BLK RED G...
Page 32: ...K WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTROL RESISTANCE BLK YEL...
Page 33: ...YEL BLK WHT BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO RED RED BLK BLK YEL GLOW P...
Page 34: ...29 13 30 85 86 87A 87 PROX SWITCH 2 WINCH PROX RELAY BK BK YL BL RD WT VI YL DOWN UP CONTACTOR 1 SWITCH 1 BATTERY TO B OF KEY SWITCH GN BN BK BK RD BL YL 30 85 86 87A 87 PROX RELAY PROX SWITCH 1 BN U...
Page 35: ...TB PIN 12 ALT CONFIG B ACC R B C R 1 2 R BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE SPLICE RD RD WT BK WT1 PNK BK1 BK BK WT B...
Page 36: ...IL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MARK...
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