OPERATOR’S MANUAL
with Maintenance Information
Maintenance
64
Maintenance Inspection Report
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use for each
inspection.
• Select the appropriate checklist(s) for the
type of inspection to be performed.
□
Daily or 8 hours
Inspection:
A
□
Quarterly or 250 hours
Inspection:
A+B
□
Semi-annually or 500
hours Inspection:
A+B+C
□
Annually or 1000 hours
Inspection:
A+B+C+D
□
Two year or 2000 hours
Inspection:
A+B+C+D+E
•
Place a check in the appropriate box after
each inspection procedure is completed.
•
Use the step-by-step procedures in this
section to learn how to perform these
inspections.
•
If any inspection receives an “N”, tag and
remove the machine from service, repair and
re-inspect it. After repair, place a check in the
“R’ box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Checklist A
Y
N
R
A-1 Inspect the manuals and decals
A-2 Pre-operation inspection
A-3 Check the Batteries
A-4 Check the Hydraulic Oil Level
A-5 Function tests
Perform after 40 hours:
A-6 30 day service
Checklist B
Y
N
R
B-1 Batteries
B-2 Electrical wiring
B-3 Tires and wheels
B-4 Emergency stop
B-5 Key switch
B-6 Horn (if equipped)
B-7 Drive brakes
B-8 Drive speed - stowed
B-9 Drive speed - raised
B-10 Drive speed - slow
B-11 Hydraulic oil analysis
B-12 Tank venting system
B-13 Latch components
B-14 Test the down limit switch, the
pothole limit switches and the level
Sensor
B-15 Test the up limit switches
Checklist C
Y
N
R
C-1 Platform overload (if equipped)
C-2 Breather cap - models with
optional oil
Checklist D
Y
N
R
D-1 Scissor arm wear pads
D-2 Hydraulic filter
Checklist E
Y
N
R
E-1 Hydraulic oil
