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IMPULSE•G+/VG+ Series 4 Technical Manual

November 2022

Page 11

1.3 Specifications

1.3.1 VFD Specifications

Table 1-2: VFD Capacity - Heavy Duty

230 V

460 V

575 V

Model

(-G+/VG+ S4)

Output 

Current 

(A)

Output 

Capacity 

(kVA)

Model

(-G+/VG+ S4)

Output 

Current 

(A)

Output 

Capacity 

(kVA)

Model

(-G+/VG+ S4)

Output 

Current 

(A)

Output 

Capacity 

(kVA)

2003

3.2

1.2

4001

1.8

1.4

5001

1.7

1.7

2005

5.0

1.9

4003

3.4

2.6

5003

3.5

3.5

2007

6.9

2.6

4004

4.8

3.7

5004

4.1

4.1

2008

8.0

3.0

4005

5.5

4.2

5006

6.3

6.3

2011

11.0

4.2

4007

7.2

5.5

5009

9.8

9.8

2014

14.0

5.3

4009

9.2

7.0

5012

12.5

12.5

2017

17.5

6.7

4014

14.8

11.3

5017

17.0

17.0

2025

25.0

9.5

4018

18.0

13.7

5022

22.0

22.0

2033

33.0

12.6

4024

24.0

18.3

5027

27.0

27.0

2047

47.0

17.9

4031

31.0

24.0

5032

32.0

32.0

2060

60.0

23.0

4039

39.0

30.0

5041

41.0

41.0

2075

75.0

29.0

4045

45.0

34.0

5052

52.0

52.0

2085

85.0

32.0

4060

60.0

48.0

5062

62.0

62.0

2115

115

44.0

4075

75.0

57.0

5077

77.0

77.0

2145

145

55.0

4091

91.0

69.0

5099

99.0

99.0

2180

180

69.0

4112

112

85.0

5130

130

129

2215

215

82.0

4150

150

114

5172

172

171

2283

283

108

4180

180

137

5200

200

199

2346

346

132

4216

216

165

-

-

-

2415

415

158

4260

260

198

-

-

-

-

-

-

4304

304

232

-

-

-

-

-

-

4370

370

282

-

-

-

-

-

-

4450

450

343

-

-

-

-

-

-

4605

605

461

-

-

-

-

-

-

4810

810

617

-

-

-

-

-

-

41090

1090

831

-

-

-

Summary of Contents for Impulse G+ series 4

Page 1: ...Adjustable Frequency Vector Crane Controls Technical Manual VFD Firmware 14707 14750 Part Number 144 23910 R8 November 2022 Copyright 2022 Magnetek...

Page 2: ...HL CraneSystems GmbH Telephone 49 7940 128 0 E mail mh eurosales magnetek com Website https www columbusmckinnon com magnetek 2022 Columbus McKinnon Corporation All rights reserved This notice applies...

Page 3: ...instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek Products to know unders...

Page 4: ...of personnel and equipment NOTE A NOTE statement is used to notify people of installation operation programming or maintenance information that is important but not hazard related DANGERS WARNINGS and...

Page 5: ...ting 23 2 7 1 Temperature Derating 23 2 7 2 Altitude Derating 23 2 8 Dimensions IP00 Open Chassis 24 3 Wiring 28 3 1 Wiring Practices 28 3 2 Suggested Circuit Protection and Wire Size 31 3 3 Power Cir...

Page 6: ...Speed 81 5 2 4 End of Travel Limits 82 5 2 5 Phantom Stop 82 5 2 6 Load Share Torque Following 83 5 2 7 Klixon 83 5 2 8 Hook Height Measurement 84 5 2 9 Electronic Programmable Limit Switches EPLS 85...

Page 7: ...7 1 Motor Overload 160 5 7 2 Power Loss Ride Thru 161 5 7 3 Stall Prevention 162 5 7 4 Speed Agree 163 5 7 5 Test Mode 165 5 7 6 Torque Detection 165 5 7 7 Hardware Protection 169 5 7 8 Automatic Fau...

Page 8: ...g to this manual and local codes Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on Do not remove or insert the keypad while p...

Page 9: ...r functions are common between the two VFD classes The functions that differ by model or control method are noted in the parameter descriptions Table 1 1 below lists the available configurations by mo...

Page 10: ...480 VAC 50 60 Hz power supply is available for a 460 VAC rated VFD and a 500 to 600 VAC 50 60 Hz power supply is available for a 575 VAC rated VFD 2 Ensure the encoder if required is compatible with 5...

Page 11: ...8 9 8 2014 14 0 5 3 4009 9 2 7 0 5012 12 5 12 5 2017 17 5 6 7 4014 14 8 11 3 5017 17 0 17 0 2025 25 0 9 5 4018 18 0 13 7 5022 22 0 22 0 2033 33 0 12 6 4024 24 0 18 3 5027 27 0 27 0 2047 47 0 17 9 4031...

Page 12: ...ital reference command 0 1 with analog reference command 10 bits 10 V Frequency reference resolution Digital 0 01 Hz Analog 1 2048 of max frequency 11 bit and sign bit Output frequency resolution 0 00...

Page 13: ...motor overcurrent VFD overcurrent input phase loss DC bus voltage indication Charge LED is on until DC bus voltage drops below 50 VDC Location Indoors requires protection from moisture corrosive gases...

Page 14: ...an input reactor for each VFD is recommended for optimal protection However if the VFDs are within two VFD sizes of each other a single input reactor can be used The reactor must be rated at amperage...

Page 15: ...93 4216 G VG S4 REA460 150 200 150 112 4260 G VG S4 REA460 200 250 200 150 4304 G VG S4 REA460 250 320 250 187 4370 G VG S4 REA460 300 400 300 224 4450 G VG S4 REA460 400 500 400 298 4605 G VG S4 REA4...

Page 16: ...120 VAC to comply with CE Table 1 7 S4IF Ratings Certified for CE compliance 1 3 4 S4I and S4IO Option Card Specifications IMPULSE G VG Series 4 is compatible with AC digital input S4I and AC digital...

Page 17: ...e air Corrosive gases e g sulfurized gas or liquids Radioactive environments Combustibles e g thinner solvents etc Physical shock vibration Magnetic noise e g welding machines power devices etc 2 kHz...

Page 18: ...els PS A10H 24 VDC Control Power Unit for 460 V and 575 V models PG B3 Open Collector Encoder Option Card SI EN3 EtherNet IP Option Card SI EN3D EtherNet IP Dual Port Option Card SI EM3 Modbus TCP IP...

Page 19: ...d be performed When stored above room temperatures for long periods of time the anode foil may react with the electrolyte increasing the leakage current After storage the application of even normal vo...

Page 20: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 20 Figure 2 1 Capacitor Reform Diagrams...

Page 21: ...llation Orientation 2 5 Recommended Installation Clearances The following two figures show the recommended minimum clearances when mounting the VFD in standard or side by side installations If the rec...

Page 22: ...ation Models 2003 to 2075 4001 to 4039 and 5001 to 5027 can take advantage of Side by Side installation It is recommended to set parameter L08 35 1 when mounting VFDs in a side by side configuration T...

Page 23: ...5 Ambient Temperature and Installation Method Derating 2 7 1 1 IP00 Open Chassis Enclosure An ambient temperature between 10 C to 60 C 14 F to 140 F allows continuous and fully loaded operation withou...

Page 24: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 24 2 8 Dimensions IP00 Open Chassis Figure 2 10 Figure 2 6 Figure 2 8 Figure 2 7 Figure 2 9...

Page 25: ...25 5 51 140 10 24 260 6 57 167 4 80 122 9 76 248 M5 9 3 4 2 287 2033 5 51 140 10 24 260 6 57 167 4 80 122 9 76 248 M5 9 3 4 2 319 2047 7 09 180 11 81 300 7 36 187 6 30 160 11 18 284 M5 13 0 5 9 410 20...

Page 26: ...509 4045 2 7 10 00 254 15 75 400 10 16 258 7 68 195 15 16 385 M6 50 7 23 0 518 4060 10 98 279 17 72 450 10 16 258 8 66 220 17 13 435 M6 59 5 27 0 701 4075 12 95 329 20 08 510 10 16 258 10 24 260 19 4...

Page 27: ...9 180 11 81 300 7 36 187 6 30 160 11 18 284 M5 13 2 6 0 284 8 5022 8 66 220 13 78 350 7 76 197 7 56 192 13 19 335 M6 19 2 8 7 381 1 5027 8 66 220 13 78 350 7 76 197 7 56 192 13 19 335 M6 19 2 8 7 465...

Page 28: ...put power supply circuit if there is not enough impedance Comply with the Suggested Circuit Protection and Wire Size specifications in Section 3 2 on page 31 Use time delay fuses which are sized at 15...

Page 29: ...d reference signals 0 to 10 VDC 4 to 20 mA Ground the shield only at the VFD side Please observe National Electrical Code NEC guidelines when wiring electrical devices IMPORTANT All wire connections m...

Page 30: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 30 Figure 3 1 Typical Connection Diagram...

Page 31: ...um Circuit Protection Recommended Wire Size AWG 1 Continuous HD Input Amps Time Delay Input Fuse A 3 Time Delay Input Fuse Class Inverse Time Molded Case Circuit Breaker A 3 Power Circuit Wiring Contr...

Page 32: ...16 14 14 4004 4 4 8 CC 15 14 18 to 16 14 14 4005 6 0 12 CC 15 14 18 to 16 14 14 4007 8 2 15 CC 25 14 18 to 16 14 10 4009 10 4 20 CC 30 14 18 to 16 12 10 4014 15 0 30 CC 40 14 18 to 16 10 10 4018 20 35...

Page 33: ...me Delay Input Fuse Class Inverse Time Molded Case Circuit Breaker A 3 Power Circuit Wiring Control Wiring4 Ground Copper2 Fuse Ground Copper2 Breaker 5001 1 9 3 5 CC 15 14 18 to 16 14 14 5003 3 6 7 C...

Page 34: ...side of the VFD Table 3 4 Power Circuit Terminals Terminal VFD Model Function 230 V Class 2003 to 2075 2085 to 2115 2145 to 2415 460 V Class 4001 to 4039 4045 to 4060 4075 to 41090 575 V Class 5001 t...

Page 35: ...cal Manual November 2022 Page 35 3 3 1 Power Circuit Connection Diagrams Figure 3 2 Power Circuit Connections 2003 to 2075 4001 to 4039 5001 to 5027 Figure 3 3 Power Circuit Connections 2085 and 2115...

Page 36: ...E G VG Series 4 Technical Manual November 2022 Page 36 Figure 3 4 Power Circuit Connections 2145 to 2180 4075 to 4112 5052 to 5077 Figure 3 5 Power Circuit Connections 2215 to 2415 4150 to 4605 5099 t...

Page 37: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 37 Figure 3 6 Power Circuit Connections 4810 and 41090...

Page 38: ...Technical Manual November 2022 Page 38 3 3 2 Power Circuit Terminal Block Diagrams Figure 3 7 and Figure 3 8 show the main circuit terminal arrangements for the various VFD models Figure 3 7 Power Ci...

Page 39: ...ULSE G VG Series 4 Technical Manual November 2022 Page 39 1 Terminal block design differs slightly for models 2215 to 2415 4180 to 4304 and 5099 to 5200 Figure 3 8 Power Circuit Terminal Blocks contin...

Page 40: ...arriers are packaged with VFD models 4370 through 41090 to provide added protection between terminals Magnetek recommends using the provided insulation barriers to ensure proper wiring See Figure 3 9...

Page 41: ...the length as short as possible Ground Resistance For 230V class 100 or less For 460V class 10 or less For 575V class 10 or less Never run the VFD ground wires in common with welding machines or other...

Page 42: ...cations 3 5 1 Terminal Block DIP Switch and Jumper Diagrams Figure 3 12 120 VAC 42 48 VAC and 24 VAC Interface Board Figure 3 13 24 VDC Interface Board Terminal Symbol Screw Size Tightening Torque in...

Page 43: ...jumper S3 Table 3 7 Safe Disable Input Sink Source External Power Supply Selection Name Function Setting S1 Analog Input A2 Signal Level V 0 to 10 VDC or 10 to 10 VDC internal impedance 20 k default...

Page 44: ...nterface board only 0 V SP MFDI Power Supply 24 VDC 24 VDC interface board only 24 VDC 150 mA Analog Inputs V MFAI Power Supply 10 5 VDC Positive supply for analog inputs 10 5 VDC 20 mA V MFAI Power S...

Page 45: ...20 mA 24 VDC S4IF only Pulse I O Signal RP Pulse Input Pulse input frequency reference H06 01 Input Freq 0 to 32 kHz Duty Cycle 30 to 70 High level 3 5 to 13 2 VDC Low Level 0 to 0 8 VDC Input Impedan...

Page 46: ...tween terminals SC and SP or SC and SN to select Sink mode Source mode or to externally power the digital inputs This function only applies to the 24 VDC interface board Table 3 9 Safe Disable Input S...

Page 47: ...transistors and provide a monitoring output channel DM and DM to indicate the status of those input channels The input can use the internal 24VDC power supply of the VFD or an external power supply a...

Page 48: ...o the PG X3 Encoder Option Card See Figure 3 17 on page 49 NOTE Use twisted pair shielded cable 100 impedance Magnetek R 20 6 R 22 6 Belden 9730 or equivalent Strip the encoder wires 0 25 in 5 5 mm Ke...

Page 49: ...ncoder 1 Install in option port CN5 C Encoder 2 Install in option port CN5 B Figure 3 17 PG X3 Encoder Card Wiring Table 3 11 Encoder Wiring Encoder Signal Wire Color Example PG X3 Terminal 5 or 12 VD...

Page 50: ...or whose nameplate amperage exceeds the VFD rated current 4 2 Using the Keypad With five 16 character lines available the keypad display makes it possible to monitor VFD operation change parameter set...

Page 51: ...t Pressing and holding this button will return to the home screen 3 Moves the cursor to the right Resets the VFD to clear a fault 4 Starts the VFD when in LOCAL mode 5 Scrolls up to display the next i...

Page 52: ...ly certain parameters called User Parameters To select these parameters see Section 4 3 3 9 on page 62 Two additional features are Initialize Parameters A01 05 and User Defaults O02 03 Both of these f...

Page 53: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 53 4 3 2 Menu Structure Figure 4 1 Menu Structure...

Page 54: ...C13 Inch Control C13 Index Control Tuning D01 DC Injection Braking D02 Motor Slip Compensation D03 Torque Compensation D04 Automatic Speed Regulator ASR Tuning D05 Torque Control D08 Dwell D09 S Curv...

Page 55: ...access to only the parameters programmed to A02 01 through A02 32 2 Advanced Level All parameters can be viewed and edited Setting Description Model 0 Volts per Hertz V f Use this mode for simple spee...

Page 56: ...le 4 8 on page 60 for details Table 4 4 Speed Reference Settings Setting Notes Model 0 Traverse G VG 1 Standard Hoist G Default G 2 NLB Hoist VG Default VG 4 Braketronic G VG Setting Description 0 2 S...

Page 57: ...ep 4 Terminal S6 Step 5 Terminal S7 Terminal S8 Terminal A1 FREF FREF Terminal M0 M1 Brake Brake Brake Brake Brake Brake Brake Terminal M2 M3 Brake NLB Hoist only otherwise not used Terminal M5 M6 Fau...

Page 58: ...03 Stopping Method 0 0 0 0 0 0 0 0 0 B05 01 Accel Time 1 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 B05 02 Decel Time 1 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 C01 01 Quick Stop 0 0 0 0 0 0 0 0 0 C03 07 Action...

Page 59: ...1 1 1 1 1 1 1 1 B05 01 Accel Time 1 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 B05 02 Decel Time 1 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 C01 01 Quick Stop 0 0 0 0 0 0 0 0 0 C03 07 Action LL2 UL2 1 1 1 1 1 1 1...

Page 60: ...6 6 B05 01 Accel Time 1 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 B05 02 Decel Time 1 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 C01 01 Quick Stop 1 1 1 1 1 1 1 1 1 C03 07 Action LL2 UL2 2 2 2 2 2 2 2 2 2 C08 10 L...

Page 61: ...ault defaults Resets parameters to the values saved by the user as User Settings User Settings are stored when parameter O02 03 is set to 1 Set defaults NOTE User Initialization resets all parameters...

Page 62: ...ime 1 B05 02 Decel Time 1 B05 02 Decel Time 1 A02 08 C01 03 Reverse Plug C02 01 MicroSpd Gain 1 C01 01 Quick Stop A02 09 C01 04 Rev Plg Dec Time C03 01 UL1 Speed C01 02 Quick Stop Time A02 10 C01 05 R...

Page 63: ...HP kW 0 746 Model dependent T01 03 Rated Voltage Motor rated voltage as specified on the motor nameplate Model dependent T01 04 Rated Current Motor rated full load current FLA as specified on the moto...

Page 64: ...g returns to its original values 4 4 2 Non Rotational 1 Auto Tune T01 01 1 This is a non rotational Auto Tuning method for Open Loop Vector and Flux Vector only which allows for Auto Tuning without de...

Page 65: ...une has completed the keypad display will display an End Tune Successful message Press the ESC key twice to exit 4 4 4 Non Rotational 2 Auto Tune T01 01 4 This is a non rotational Auto Tuning method f...

Page 66: ...00 B01 05 Reference 5 Speed 5 frequency 0 00 E01 04 Hz 0 00 B01 06 Reference 6 Speed 6 frequency 0 00 E01 04 Hz 0 00 B01 07 Reference 7 Speed 7 frequency 0 00 E01 04 Hz 0 00 B01 08 Reference 8 Speed...

Page 67: ...Off Off B01 02 Speed Ref 2 On On Off Off Off Off B01 03 Speed Ref 3 On On On Off Off Off B01 04 Speed Ref 4 On On On On Off Off B01 05 Speed Ref 5 On On On On On Off B01 06 Speed Ref 6 On Off On Off O...

Page 68: ...al value is determined by X Press Programming Table 4 6 on page 58 Table 4 7 on page 59 or Table 4 8 on page 60 Figure 5 1 Frequency Upper and Lower Limits Parameter Display Function Range Default B02...

Page 69: ...Keypad 1 Terminals Terminals or Analog Input S4IF Interface Board S4I Digital Input Option Card S4IO Digital Input Output Option Card DI A3 Digital Input Option Card 2 Serial Com Serial communication...

Page 70: ...time 1 B05 02 and DC injection braking is applied after the DC injection start frequency D01 01 has been reached If the deceleration time is set too short or the load inertia is too large an overvolt...

Page 71: ...he electric brake sets Figure 5 3 Coast to Stop 5 1 4 3 Decel w Timer B03 03 4 NOTE This option is only available in traverse motion Upon run command removal the motor decelerates to stop The brake de...

Page 72: ...the microprocessor scan time for reading the status of the input control terminals Set B03 06 0 when a quicker response is needed from the control circuit terminal Table 5 8 Input Scan Time Parameter...

Page 73: ...ed while in Programming menu 1 Run Enabled PRG Run command is accepted while in Programming menu 2 PRG Only Stop Prohibit entering Programming menu while running B03 10 AllowRun PowerUp Determines how...

Page 74: ...als Terminals S4IF Interface Board 2 Serial Com Serial communication RS485 422 Serial Communications R R S S 3 Option PCB Communication Option card Port CN5 A EtherNet IP Modbus TCP IP PROFINET PROFIB...

Page 75: ...Initial value is determined by X Press Programming Table 4 6 on page 58 Table 4 7 on page 59 or Table 4 8 on page 60 Range is extended to 0 0 6000 00 when B05 16 1 Figure 5 5 Normal Accel Decel Time...

Page 76: ...t Stop at external fault See Section 5 6 1 1 on page 144 0 0 25 5 sec 0 5 B05 10 Acc Dec SW Freq Frequency to switch between acceleration deceleration time settings 0 0 E01 04 0 0 B05 11 SW Freq Compa...

Page 77: ...ect during DC Injection Braking Table 5 13 Field Forcing Parameter Settings Parameter Display Function Range Default B08 01 Jump Freq 1 First of three jump frequencies 0 0 150 0 Hz 0 0 B08 02 Jump Fre...

Page 78: ...Plug Simulation C02 Micro Speed C03 End of Travel Limits C03 Phantom Stop C03 Load Share Torque Following C03 Klixon C03 Hook Height Measurement C03 EPLS C04 Load Float C05 Load Check II C06 Swift Li...

Page 79: ...ied only when the RUN command is removed Table 5 15 Quick Stop Parameter Settings Initial value is determined by X Press Programming Table 4 6 on page 58 Table 4 7 on page 59 or Table 4 8 on page 60 F...

Page 80: ...Simulation is not available in Standard Hoist mode A01 03 1 Table 5 16 Reverse Plug Simulation Parameter Settings NOTE A setting of 0 0 in C01 05 will cause B05 01 to be used during acceleration Figur...

Page 81: ...ndependently Table 5 17 Micro Speed Parameter Settings Figure 5 9 Micro Speed Control NOTE If both Micro Speed 1 and Micro Speed 2 are enabled Micro Speed 1 always takes higher priority Parameter Disp...

Page 82: ...Parameter Display Function Range Default C03 01 UL1 Speed Speed when UL1 is detected 0 00 E01 04 Hz 6 00 C03 02 UL1 Decel Time Decel time when UL1 is detected 0 0 25 5 sec 1 0 C03 03 UL2 Stop Time De...

Page 83: ...lower VFDs in addition to the parameter settings below Connect a wire between an analog output on the Master to an analog input on the Follower If using the Optional step below connect a wire between...

Page 84: ...p FWD direction the motor revolutions will remain at 0 Table 5 23 Monitor Values at Hook Height Home Position Parameter Display Function Range Default C03 13 Height Measure Number of motor revolutions...

Page 85: ...of 0 disables that specific limit Table 5 25 Limit Switch Outputs Figure 5 10 EPLS Parameter Layout Parameter Display Range Default C03 16 UL2 Revolutions 0 65535 Rev 0 C03 17 UL1 Revolutions 0 65535...

Page 86: ...personnel not the crane operator A functional description and usage procedure should be included in an administrative control program to avoid confusion and potentially have the End of Travel Limit sw...

Page 87: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 87 Figure 5 11 Upper Limit 1 UL1 Figure 5 12 Upper Limit 2 UL2 Figure 5 13 Lower Limit 1 LL1 Figure 5 14 Lower Limit 2 LL2...

Page 88: ...or will stop based on the LC Alarm Action C05 02 and display a Load Check alarm LC NOTE If an application requires Load Check to be bypassed program an MFDI to 69 N O or 6A N C NOTE It is highly recom...

Page 89: ...B02 03 and E01 09 are at the desired values If you change these re run Load Check II setup 4 Motor should be at normal operating temperature for the application operate at or near rated capacity for...

Page 90: ...T Margin Acc Margin for Load Check detection during acceleration A setting of 0 is the most sensitive 0 50 5 C05 07 I T Margin Margin for Load Check detection at speed agree A setting of 0 is the most...

Page 91: ...C06 04 and C06 05 are a percentage of E02 01 5 2 13 2 Ultra Lift Ultra Lift can be enabled in NLB Hoist mode A01 03 2 The Ultra Lift function measures motor torque at base speed and then accelerates...

Page 92: ...rque C06 05 to enable Swift Ultra Lift Reverse Not used with Adaptive UL 0 100 30 C06 06 SL Enabling Spd UL Enabling Spd Frequency at which to trigger Swift Ultra Lift 0 1 150 0 Hz 59 0 C06 07 SL Dela...

Page 93: ...o enable Swift Ultra Lift 4 Set C06 06 Enabling Speed to one or two hertz below the maximum normal running speed reference For example If the maximum normal running speed is at 60 Hz set C06 06 58 or...

Page 94: ...Series 4 VFDs dynamically control the torque output of the motor while running The Torque Limit function limits the amount of torque the motor is capable of producing in Open and Closed Loop Vector co...

Page 95: ...og Input is used gain is applied to post scaled biased input 0 00 2 55 1 25 C07 06 T Lim REV Gain Torque Limit gain in REV direction when MFDI 14 is ON Gain is applied to C07 02 If T Lim by Analog Inp...

Page 96: ...trigger Anti Shock 2 Increasing C07 16 Detection Time to a higher time widens the window that a torque spike is looked for To make Anti Shock more sensitive to light loads 1 Decreasing C07 15 Torque...

Page 97: ...ase is detected the motor will decelerate to this frequency 0 0 15 0 Hz 3 0 C07 18 Smoothing Decel Deceleration time once an Anti Shock event has been detected Increase this value in 0 1 sec increment...

Page 98: ...ing the Load Float time run commands in either direction are accepted and will begin accelerating immediately in the commanded direction thereby skipping the start sequence entirely The Load Float Tim...

Page 99: ...ence it is recommended that the crane be moved to a safe location with the load on the hook The hoist should only be operated if absolutely necessary In this type of alarm sequence either the brake is...

Page 100: ...h Load Float activates 0 0 10 0 Hz 1 0 C08 10 Load Float Time Time period during which the motor is held at the zero position and the electric brake remains open This time begins when the motor speed...

Page 101: ...if the brake will set when passing through zero speed 0 2 3 0 0 Use Brake 2 Coast to Stop 3 Fast SFS Hold C08 28 Trq Check Time Time during which the torque must be above C08 03 or C08 16 before rele...

Page 102: ...r Group Test Mode Configuration When E Lift is active the Test Mode parameters are used for voltage and frequency limits instead of the E01 group The E03 group should be configured as described in Tab...

Page 103: ...approximately one foot above the floor c Turn on the MFDI associated with E Lift enable H01 xx 44 d The keypad display title should flash and alternate between Emergency Lift and the present menu tit...

Page 104: ...mmable MFDI 0 2 5 0 0 Disabled No additional MFDI are being used 1 Enabled S4IO S4IO or S4I card is installed 2 Enabled DI A3 DI A3 card is installed 5 Serial Serial communication using C09 02 C09 17...

Page 105: ...f the hoist s rated capacity Table 5 35 Weight Measurement Parameter Settings Parameter Display Function Range Default C10 01 Load Weight Selects method for Load Weight measurements 0 2 0 0 Disabled 1...

Page 106: ...5 Run the loaded hoist in the raise direction at the same speed as step 2 6 Record the torque reading being displayed by the monitor parameter U01 09 Torque Reference Repeat this step several times a...

Page 107: ...on and allowable motion when Slack Cable is detected RAISE command is permitted MFDO 28 0 5 2 0 No Action Alarm Only 1 No Act C3 04 Next LOWER command is at LL1 speed C03 04 2 Decel C3 04 Decel by C03...

Page 108: ...nce in speed is greater than the value in C11 10 for a period longer than the setting of C11 11 a Snap Shaft is displayed on the keypad display and the VFD will perform the action at snap C11 09 Param...

Page 109: ...and output serve as general purpose I O Chattering of sensors switches contactors etc can be prevented by setting a delay time When the timer function input ON time is longer than the value set for C...

Page 110: ...ammed for Maintenance Reset H01 xx 5A and the second method is by pressing the Mode Service Local Remote button three consecutive times with no more than 2 seconds between presses Press enter to reset...

Page 111: ...uring inching is determined by B01 17 Jog Reference Table 5 42 Inch Control Parameter Settings Figure 5 16 Inch Run and Inch Repeat Parameter Display Function Range Default C13 01 Inch Run Time Inchin...

Page 112: ...s applied then Index the motor The brake will set after the Index or Index Repeat is complete or the run command is removed Latch Open on Run C13 12 2 When Index is turned ON the brake will release wh...

Page 113: ...llowing conditions 32767 or C13 04 4 encoder PPR C13 05 1 whichever is smaller 1 pulse 1 ppr of F01 01 0 32767 10 C13 08 Index Zsv Gain Index Zero Servo Gain 0 100 10 C13 09 Index ASR P Gain Index ASR...

Page 114: ...and DC injection current is applied to the motor The effective DC injection time and current should be set to provide adequate stopping without excessive motor heating The DC injection voltage is dete...

Page 115: ...g distance between the VFD and the motor is 100 feet 30 5 meters or longer If the motor generates excessive vibration or oscillates decrease the torque compensation Increasing torque compensation gain...

Page 116: ...justing ASR parameters Generally when tuning the ASR optimize the ASR gain before adjusting the integral time settings Always make adjustments with the load connected to the motor Parameter Display Fu...

Page 117: ...atively use different ASR settings for high and low speed Set the values from step 1 and 2 to parameters D04 03 and D04 04 then set an ASR switching frequency in parameter D04 07 Run the motor at a sp...

Page 118: ...D04 01 and D04 02 are used by default over the entire speed range However changing D04 07 creates two levels of ASR control settings as shown in Figure 5 19 below Figure 5 19 Low speed and High speed...

Page 119: ...e which may be caused by abnormal resonance when the torque reference changes rapidly Table 5 49 Torque Control Parameter Settings Cannot set D05 01 1 for NLB Hoist use Load Share MFDI H01 xx 66 inste...

Page 120: ...he motor decelerates to stop and the smaller of the absolute value of the terminal A2 or A3 torque limit or the values set in the torque limit parameters C07 01 to C07 04 is used as the torque limit 2...

Page 121: ...ll Function Parameter Settings Figure 5 22 Dwell Function Parameter Display Function Range Default D08 01 Dwell Ref Start Dwell frequency reference at start 0 0 150 0 Hz 0 0 D08 02 Dwell Time Start Ti...

Page 122: ...e minimum frequency to the maximum frequency total acceleration is Time to decelerate from the maximum frequency to the minimum frequency total deceleration is Figure 5 23 S Curve Characteristic FWD R...

Page 123: ...or 1 minute 1 Normal Duty 120 of rated output for 1 minute D10 02 CarrierFreq Sel Carrier Frequency Selection 1 9 A F 1 1 Fc 2 0kHz 2 Fc 5 0kHz 3 Fc 8 0kHz 4 Fc 10 0kHz 5 Fc 12 5kHz 6 Fc 15 0kHz 7 Swi...

Page 124: ...t any peaks in the output current wave form Increase the value of D11 02 when hunting is present while driving a light load Decrease the value of D11 02 when the motor vibrates or stalls while driving...

Page 125: ...hidden and the V f pattern values will be adjusted by the Auto Tuning function Parameter Display Function Range Default E01 01 Input Voltage VFD input voltage used as the max and base voltage by pres...

Page 126: ...Default for A01 03 1 Std Hoist 5 60 Hz Level 5 6 60 Hz Level 6 7 60 Hz Level 7 8 60 Hz Level 8 9 50 Hz Level 0 A 50 Hz Level 2 B 50 Hz Level 4 C 50 Hz Level 6 D 75 Hz Level 4 E 90 Hz Level 4 F Custom...

Page 127: ...09 E01 10 E01 11 E01 12 E01 13 E01 03 Hz VAC Hz Hz VAC Hz VAC Hz VAC VAC 0 60 0 230 0 60 0 3 0 15 0 1 3 8 1 0 0 0 0 0 0 1 60 0 230 0 60 0 3 0 16 1 1 3 9 2 0 0 0 0 0 0 2 60 0 230 0 60 0 3 0 17 3 1 3 1...

Page 128: ...0 0 0 0 0 4 1 60 0 460 0 60 0 3 0 39 1 1 3 25 4 0 0 0 0 0 0 5 60 0 460 0 60 0 3 0 41 4 1 3 27 6 0 0 0 0 0 0 6 60 0 460 0 60 0 3 0 43 8 1 3 30 0 0 0 0 0 0 0 7 60 0 460 0 60 0 3 0 46 0 1 3 32 2 0 0 0 0...

Page 129: ...0 0 0 0 0 4 1 60 0 575 0 60 0 3 0 49 0 1 3 31 8 0 0 0 0 0 0 5 60 0 575 0 60 0 3 0 51 8 1 3 34 5 0 0 0 0 0 0 6 60 0 575 0 60 0 3 0 54 8 1 3 37 5 0 0 0 0 0 0 7 60 0 575 0 60 0 3 0 57 5 1 3 40 3 0 0 0 0...

Page 130: ...able 5 61 Motor Setup Parameter Settings Initial value is determined by O02 04 kVA Selection and D10 01 This value is automatically set during auto tuning Parameter Display Function Range Default E02...

Page 131: ...03 03 Max Frequency Maximum Frequency 20 0 150 0 Hz 60 0 E03 04 Max Voltage Maximum Voltage 230 V 0 0 255 0 460 V 0 0 510 0 575 V 0 0 733 1 Determined by O02 04 E03 05 Base Frequency Motor Base Freque...

Page 132: ...rd pulse input and output set F01 03 032 where n 0 and m 32 1 132 1 F01 04 PG1 Gear Teeth1 Gear ratio between the motor shaft and the encoder A gear ratio of 1 will be used if F01 04 or F01 05 0 0 100...

Page 133: ...pd Level Overspeed detection level as a percentage of the maximum output frequency 0 120 105 F01 25 PG Overspd Time Time for an overspeed event to trigger a fault oS 0 0 2 0 sec 0 0 F01 26 PG Deviatio...

Page 134: ...unction Range Default F02 01 AI Function Sel 0 1 0 0 3ch Individual 0 Option card input terminals V1 V2 and V3 replace VFD input terminals A1 A2 and A3 1 3ch Addition 1 Input signals to terminals V1 V...

Page 135: ...OL2 Level 107 DC Bus Voltage 601 Mot SEC Current 108 Output HP 602 Mot EXC Current 109 Torque Reference 603 ASR Input 115 Term A1 Level 604 ASR Output 116 Term A2 Level 605 Voltage Ref Vq 117 Term A3...

Page 136: ...O A3 S4IO F05 01 DO Ch1 Select P1 PC O1 O2 0 1FF F F05 02 DO Ch2 Select P2 PC O3 O2 0 1FF F F05 03 DO Ch3 Select P3 PC O4 O5 0 1FF F F05 04 DO Ch4 Select P4 PC O6 O5 0 1FF F F05 05 DO Ch5 Select P5 PC...

Page 137: ...C OC GF 1001 CPF ALL P2 PC Bit 1 0010 OV 1010 oL1 0011 OL2 1011 BE7 0100 OH OH1 1100 UV ALL P3 PC Bit 2 0101 OS 1 OS 2 1101 DEV 1 DEV 2 0110 Not Used 1110 PGO P4 PC Bit 3 0111 LF 1111 Not Used P5 PC A...

Page 138: ...eference Limit Selection FLV only 0 1 0 0 Disabled 1 Enabled F06 07 Fref PrioritySel Selects how multi step speed inputs are treated when the NetRef command is set 0 1 0 0 Net Com REF Multi step refer...

Page 139: ...eNet master 0 255 21 F06 53 DN PPA Selection Data format sent from DeviceNet master 0 255 71 F06 54 DN Idle Flt Det Selects whether the VFD triggers an EF0 fault when no data is received from the Devi...

Page 140: ...way Address 1 0 255 192 F07 10 Gateway IP Add 2 Gateway Address 2 0 255 168 F07 11 Gateway IP Add 3 Gateway Address 3 0 255 1 F07 12 Gateway IP Add 4 Gateway Address 4 0 255 1 F07 13 IP Add Mode Sel H...

Page 141: ...a is written to the Modbus registers if the parameter setting is 0 Modbus Address 0x 0 F07 33 to F07 42 DIA166 1 to 10 Dynamic parameters that contain the Modbus addresses used for programmable regist...

Page 142: ...eset 13 Swift Ultra Lift Enable Ultra Swift Lift Enable C06 01 2 or 4 Not Available for Traverse Motion 14 Alt T Lim Gain Alternate Torque Limit Gain C07 05 to C07 07 Use when Load Testing a Hoist 15...

Page 143: ...08 18 BE6 Up Speed Lmt 5C Weight Measure Weight Measurement by C10 01 5D Load Float Ext Extends C08 10 Time by adding C08 15 time 5E M Spd Gn1 LF E Micro Speed Gain 1 and Load Float Extension Time MFD...

Page 144: ...he possible selections for external faults that can be assigned to a digital input H01 xx or C09 xx Table 5 73 External Fault Selection 1 N O normally open contact N C normally closed contact 2 Uses B...

Page 145: ...ey press is required once more to reset the fault Confirm Flt Latch Reset 53 Comm Test Mode Communication Test Mode loopback test of Modbus RS 422 485 interface Hold down the F1 or F2 key for 2 3 seco...

Page 146: ...value is determined by X Press Programming Table 4 6 on page 58 Table 4 7 on page 59 or Table 4 8 on page 60 Parameter Display Function Range Default H02 01 Term M0 M1 Sel Digital Output 1 Function Se...

Page 147: ...ls A Brake 2 ON VFD is commanding the secondary brake to be Open OFF VFD is commanding the secondary brake to be Closed B Trq Det 1 N O ON Output current torque exceeds L06 02 for longer than the time...

Page 148: ...eatsink temperature L08 02 OFF Normal operation 23 Torque Limit ON Torque U01 09 is C07 01 C07 04 OFF Normal operation 24 Speed Limit ON 1 Frequency reference has reached the upper limit set in B02 01...

Page 149: ...VFD detects that the internal cooling fan has failed OFF Normal operation 37 Maintenance ON Maintenance Timer U01 52 C12 05 OFF Normal operation or the Maintenance Timer U01 52 C12 05 38 Spd Lim T Co...

Page 150: ...e or button until H02 xx 40 appears 3 Press the button appears 4 From the worksheet in Table 5 79 on page 151 select one of three fault output sets each row is a set 5 Determine which faults alarms wi...

Page 151: ...1 BE8 BE6 BE5 BE3 BE2 BE1 Binary Number 0 1 First digit Second digit 1 0 Set 2 1 0 OT1 OT2 LL1 LL2 UL1 UL2 Binary Number 1 0 First digit Second digit 1 1 Set 3 1 1 SLC BE4 BE3 BE2 BE1 BE0 Binary Numbe...

Page 152: ...multiplier for Terminal A3 analog input 999 9 999 9 100 0 H03 08 Terminal A3 Bias Bias multiplier for Terminal A3 analog input 999 9 999 9 0 0 H03 09 Term A2 Signal Terminal A2 analog input signal 0...

Page 153: ...a percentage of motor rated torque 9 Ref Lower Limit Max output frequency 10V E01 04 Maximum output frequency D Freq Ref Bias 2 The input value of an analog input set to this function will be added t...

Page 154: ...V f curve as a percentage of the maximum output voltage E01 05 Only available in V f mode 10V E01 05 Motor rated Voltage 5 Acc Dec T Reduct 10V 100 acceleration and deceleration time 6 DC Inj Braking...

Page 155: ...nitor group for output function descriptions 000 630 102 0 Not Used 101 Frequency Ref 102 Output Freq 103 Output Current 105 Motor Speed 106 Output Voltage 107 DC Bus Voltage 108 Output HP 109 Torque...

Page 156: ...nal FM Bias Bias multiplier for Terminal FM 999 9 999 9 0 0 H04 04 Terminal AM Sel Function selection for analog output Terminal AM 000 630 103 H04 05 Terminal AM Gain Gain multiplier for Terminal AM...

Page 157: ...Set Serial fault stopping method 0 3 0 0 Decel to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only H05 05 Serial Flt Dtct Serial Fault Detection 0 1 1 0 Disabled 1 Enabled H05 06 Transmit WaitTIM Send w...

Page 158: ...Run Bit 0 will start and stop the VFD in the FWD direction Bit 1 will start and stop the VFD in the REV direction 1 Run FWD REV Bit 0 will start and stop the VFD Bit 1 changes the direction H05 17 Bus...

Page 159: ...00 Hz 1440 H06 03 Pulse Input Gain Output level when input is 100 0 0 1000 0 100 0 H06 04 Pulse Input Bias Output level when input is zero Hz 100 0 100 0 0 0 H06 05 Pulse In Filter Input filter time c...

Page 160: ...on derates the motor when it is running at 1 10 of its rated speed or less L01 01 3 selects a motor capable of cooling itself at any speed when running at 100 load This includes zero speed The OL1 fun...

Page 161: ...sec 0 20 L01 13 Mtr OL Mem Sel Determines whether or not to hold the current value of the electrothermal motor protection L01 01 when the power supply is interrupted 0 1 1 0 Disabled 1 Enabled Parame...

Page 162: ...03 23 the level is automatically reduced in the constant power range speed beyond base speed G only Enabled when L03 05 is set to 1 or 2 30 150 L03 11 OV Inhibit Sel Enables or disables the OV suppres...

Page 163: ...o the frequency reference U01 01 plus or minus the speed agree detection width L04 04 U01 02 U01 01 L04 04 When enabled using MFDO H02 xx 14 the contact closes when output frequency U01 02 is equal to...

Page 164: ...ive value for REV operation 150 0 150 0 Hz 0 0 L04 04 Spd Agree Wdth Detection width for the speed agree 2 function 0 0 20 0 Hz 2 0 Parameter Display Function Range Default L04 05 Ref Loss Sel The VFD...

Page 165: ...ings 5 7 6 Torque Detection The torque detection function will trigger an alarm or fault when the motor load is above or below a set threshold When an undertorque overtorque condition is detected a si...

Page 166: ...lways Coast to a stop after detection OT1 fault 5 Undertorque detection is enabled whenever at speed agree when VFD is not accelerating or decelerating Continue running after detection UT1 alarm 6 Und...

Page 167: ...r detection OT2 fault 5 Undertorque detection is enabled whenever at speed agree when VFD is not accelerating or decelerating Continue running after detection UT2 alarm 6 Undertorque detection is enab...

Page 168: ...inue running alarm only Detected when the speed signed is less than L06 09 6 Continue running alarm only Detected when the speed not signed is less than L06 09 7 Interrupt VFD output fault Detected wh...

Page 169: ...4 Alarm Only Operation continues and OH Heatsink Overtemp is displayed on keypad 5 Run L8 19 Rate Continue operation at reduced speed L08 19 L08 05 Ph Loss In Sel Input phase loss detection 0 1 1 0 Di...

Page 170: ...to run through transient load peaks without faulting 0 2 2 0 Disabled 1 Active below 6Hz Enabled below 6 Hz Carrier Frequency is reduced when 6Hz and current 100 of VFD Rated Current returns to normal...

Page 171: ...Automatic Fault Reset Parameter Display Function Range Default L09 01 Reset Select Activates the fault auto reset function 0 1 1 0 Disabled 1 Enabled L09 02 Reset Attempts Number of reset attempts Re...

Page 172: ...04 E A L P U U O S O G O U U U F S F F T T H C V F C V V V O 1 1 2 1 3 2 1 HEX 0 0 8 0 Binary 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 L09 05 B B B B O O O O C E E E E E E E E E E L L T T E F F F F F F 1 2 3 4...

Page 173: ...he fault using the Monitor tool within IMPULSE Link 3 The F1 or F2 keypad key can be programmed to H01 09 or H01 10 48 Flt Latch Reset When a fault is latched pressing the F1 or F2 key twice will rese...

Page 174: ...n Range Default O01 01 User Monitor Sel Selects the last monitor that is shown when scrolling through the Monitor menu Enter the last three digits of the monitor parameter number to be displayed U0X x...

Page 175: ...kWh Lower 4 dig 411 kWh Upper 5 dig 412 CPU Occup Rate 413 Current PeakHold 414 Freq I PeakHold 416 Motor OL1 Level 417 Drive OL2 Level 418 Reference Source 419 MEMOBUS Freq Ref 420 Option Freq Ref 4...

Page 176: ...number of motor poles set in E02 04 3 User Units User selected units set by O01 10 and O01 11 O01 04 Display Units Units for E01 04 E01 06 and E01 09 0 1 A01 02 0 Hertz 1 RPM O01 05 LCD Contrast Adjus...

Page 177: ...Action when STOP key is pressed 0 2 0 0 Coast to Stop Immediate stop 1 Decel to Stop 2 Use B3 03 Method O02 03 User Default Sel Store or clear a copy of the parameter settings 0 2 0 0 No Change 1 Set...

Page 178: ...4 A1 4_0072 4060 G VG S4 A2 4_0088 4075 G VG S4 A3 4_0103 4091 G VG S4 A4 4_0139 4112 G VG S4 A5 4_0165 4150 G VG S4 A6 4_0208 4180 G VG S4 A7 4_0250 4216 G VG S4 A8 4_0296 4260 G VG S4 A9 4_0362 4304...

Page 179: ...etected when the VFD is being commanded locally 0 1 1 0 Disabled 1 Enabled O02 07 FWD REVSel PwrUp Motor direction at power up when operation is assigned to the keypad 0 1 0 0 Forward 1 Reverse O02 09...

Page 180: ...30 300 hours 0 9999 x 10 hr 0 O03 05 BusCap Maint Set Maintenance Monitor for the capacitors See U04 05 to check when the capacitors may need to be replaced 0 150 0 O03 09 IGBT Maint Set Maintenance...

Page 181: ...P READ A successful READ of the parameter values will display If an error is displayed press any key to cancel the error display and return to parameter O04 01 Error displays and their meanings are co...

Page 182: ...h those stored in the keypad set O04 01 3 OP INV VERIFY During the comparison the keypad will display A successful VERIFY of the parameter values will display If the parameters stored in the keypad do...

Page 183: ...e Hz U01 02 Output Freq Output Frequency Hz U01 03 Output Current Output Current A U01 04 Control Method Value of A01 02 U01 05 Motor Speed Motor Speed Hz U01 06 Output Voltage Output Voltage Referenc...

Page 184: ...value input from the option card DI A3 S4I or S4IO upper 8 bits U01 28 CPU 2 SW Number ROM ID U01 29 Load Weight Load weight when C10 01 is enabled C10 06 U01 30 SS Delta Speed Snap Shaft Delta Speed...

Page 185: ...y running in If an LC fault occurs the value displayed will be which LC zone the LC fault occurred in U01 69 LC Margin How close the current torque levels are to the target value for each of the LC zo...

Page 186: ...09 Output Power Output power when the fault was detected HP kW U02 10 Torque Reference Torque reference when the fault was detected U02 11 Input Term Sts Input terminal status when the fault was dete...

Page 187: ...2 Elapsed Time 2 Elapsed time of the second most recent fault Hrs U03 13 Elapsed Time 3 Elapsed time of the third most recent fault Hrs U03 14 Elapsed Time 4 Elapsed time of the fourth most recent fau...

Page 188: ...nk Temp Heatsink temperature C U04 09 LED Oper Check Lights all LED segments to verify the display is working properly U04 10 kWh Lower 4 dig VFD output power The value is a 9 digit number displayed a...

Page 189: ...erence Vq for the q axis VAC U06 06 Voltage Ref Vd Output voltage reference Vd for the d axis VAC U06 07 ACR q Output Output value for current control relative to motor secondary current q axis U06 08...

Page 190: ...ghts flash fault is displayed on keypad and fault relay MB MC is activated The reset key must be pressed a digital input set for fault reset must be enabled or power must be cycled in order to continu...

Page 191: ...icator When Anti Shock is triggered this alarm will be displayed on the keypad for the duration of time set via C07 22 1 No action is required X BB Base Block External Base Block Indicator The base bl...

Page 192: ...ake not Released Alarm Brake 2 Answerback does not release during Brake Release state 1 Check brake answerback circuit 2 Increase the value of C08 04 3 Check input status U01 10 X X BE5 Brake Answer 2...

Page 193: ...w run at power up X Can t SW Motor Running Can t Switch Motor Running The user is trying to enable or disable the Digital Changeover MFDI H01 XX 1D while the motor is still running 1 Allow the motor t...

Page 194: ...noise filter to the VFD power supply input X CPF06 EEPROM Error EEPROM Memory Data Error An Error in the data saved to EEPROM Can be caused by an error in the EEPROM control circuit or the power suppl...

Page 195: ...45 Control Circuit Error 1 Cycle power 2 Ensure that the terminal board is seated properly 3 Set A01 05 5550 4 Replace control board and or terminal board X DEV Speed Deviation Speed Deviation Fault O...

Page 196: ...for input terminal S6 X X EF7 External Fault 7 External fault occurs on Terminal S7 Alarm or fault defined by the External Fault Selection table Table 5 80 on page 152 1 Check H01 07 for proper progr...

Page 197: ...e Load 2 Check Load Check sequence setup C05 xx X X LC Done Load Check Done Load Check Done Alarm This alarm is displayed after the LC set up process is done The alarm will clear when the Down command...

Page 198: ...ing 1 Thermistor analog input detected motor overheating See L01 03 Alarm defined by L01 03 1 Check the motor rated current value E02 01 2 Increase cycle time or reduce the load X OH4 Motor Overheat 2...

Page 199: ...e detected fault Alarm or fault defined by F01 21 1 Check for proper direction of encoder feedback 2 See Section 6 2 on page 204 X X PULSDEV Pulse Deviation Pulse Deviation The pulse input into termin...

Page 200: ...imit 1 SLOW DOWN switch status is changed 1 May not require corrective action 2 Check the limit switches location and condition X UL2 Upper Limit 2 Err Upper Limit 2 STOP Indicator Upper Limit 2 STOP...

Page 201: ...ower wiring 2 Correct the line voltage 3 Check collector system 4 Wait 30 45 seconds before restarting VFD X UV4 GC Undervolt Gate Driver Board Undervoltage Voltage drop in the gate driver board circu...

Page 202: ...alled 1 Install the required encoder option card 2 Remove power and reset the option card OPE07 Analog Selection Multi Function Analog Input Setting Error H03 02 H03 06 and or H03 10 multi function an...

Page 203: ...ng of Motion and Control Method Satisfy A01 02 1 and A01 03 2 OPE23 Hook Height Home Hook Height Home MFDI Setting Error Hook Height Home is set to UL2 N O LL2 N O or UL3 N O but no MFDI is programmed...

Page 204: ...hook that exceeds capacity 4 Check the alignment of the encoder pulse wheel and sensor head or the encoder shaft coupling If the pulse wheel is misaligned or the shaft coupling is loose the VFD may ge...

Page 205: ...ault has been determined and corrected Disable PGO hardware detection with F01 06 or F01 16 3 Check the alignment of the encoder pulse wheel and sensor head the encoder shaft coupling or check for a f...

Page 206: ...e to develop sufficient torque before releasing the brake A BE2 fault occurs when the torque U01 09 is less than the Initial Forward Brake Release Torque C08 16 during the current feedback timer C08 0...

Page 207: ...nsor head or the encoder shaft coupling If the pulse wheel is misaligned or the shaft coupling is loose the VFD will get erratic pulse signals or no signals at all possibly causing a BE3 fault Make re...

Page 208: ...ion and adjustment If the brake does not set is improperly adjusted or is excessively worn it may not be able to hold the load This will allow the encoder pulses received during the detection time to...

Page 209: ...nuisance alarms 6 2 8 OC Over Current Fault Definition An over current fault is caused if the output current exceeds 200 of the VFD rated output current This fault can be caused by short circuits in t...

Page 210: ...ed Slip Fault Auto tuning is not completed within the expected time The auto tuning is outside the parameter setting Er 09 Acceleration Acceleration Fault The motor did not accelerate at the expected...

Page 211: ...was calculated is outside the allowable range Make sure the Auto Tuning data is correct Execute Rotational Auto Tuning instead If not possible try Non Rotational Auto Tuning 2 End 5 TermResistAlarm Re...

Page 212: ...the following items first when an option card fault occurs on the VFD Communication cable connections Make sure the option card is properly installed to the VFD Did a momentary power loss interrupt co...

Page 213: ...I S4IO Option Fault CN5 B Option Card at Port CN5 B is not properly connected or is faulty Option at port CN5 B was changed during run Turn the power off and check the connectors between the VFD and t...

Page 214: ...for instructions on replacing the control board oFC03 to oFC17 AO A3 DO A3 S4I S4IO Option Card Fault at Option Port CN5 C Option card or hardware is damaged Cycle power to the VFD If the problem cont...

Page 215: ...red between the VFD and the keypad or the USB copy unit A non compatible cable is being used to connect the USB Copy Unit and the VFD Check the cable connection Use the cable originally packaged with...

Page 216: ...e Lead Input Rectifier Bridge L1 7 100 0 299 0 675 VDC L2 L3 L1 L2 L3 L1 Infinite OL Displayed L2 L3 L1 L2 L3 Bus Capacitors Observe gradually increasing resistance Observe gradually increasing voltag...

Page 217: ...ted Replacement Process The following process can be followed when the A02 user parameters are not used This abbreviated process can be followed by most users 1 Follow the Full Replacement Process bel...

Page 218: ...Remove existing interface board by grasping the terminal blocks and gently pulling straight down 9 Transfer all wire connections from the old interface board to the new one It is also acceptable to t...

Page 219: ...66 B01 09 Reference 9 0 00 0 00 E01 04 Hz Page 66 B01 10 Reference 10 0 00 0 00 E01 04 Hz Page 66 B01 11 Reference 11 0 00 0 00 E01 04 Hz Page 66 B01 12 Reference 12 0 00 0 00 E01 04 Hz Page 66 B01 13...

Page 220: ...p Freq 2 0 0 0 0 150 0 Hz Page 77 B08 03 Jump Freq 3 0 0 0 0 150 0 Hz Page 77 B08 04 Jump Bandwidth 1 0 0 0 20 0 Hz Page 77 B09 03 Field Forcing Selection 0 0 1 Page 77 B09 06 Field Forcing Limit 200...

Page 221: ...0 1 30 0 Hz Page 90 C05 09 I T Level 01 0 0 250 Page 90 C05 10 I T Level 02 0 0 250 Page 90 C05 11 I T Level 03 0 0 250 Page 90 C05 12 I T Level 04 0 0 250 Page 90 C05 13 I T Level 05 0 0 250 Page 90...

Page 222: ...95 C07 03 Torque Limit FWD Regen 180 0 300 Page 95 C07 04 Torque Limit REV Regen 180 0 300 Page 95 C07 05 Torque Limit FWD Gain 1 25 0 00 2 55 Page 95 C07 06 Torque Limit REV Gain 1 25 0 00 2 55 Page...

Page 223: ...1 Page 100 C08 20 BE6 Check Torque 1 0 0 5 20 0 Page 100 C08 21 Add Mag I Time 0 0 0 0 3 0 sec Page 100 C08 22 Brk Slip Detect 0 0 1 Page 100 C08 23 Brk Slip Det Spd 1 0 0 0 10 0 Hz Page 100 C08 24 Br...

Page 224: ...0 Page 105 C11 01 Slack Cable 0 0 2 Page 107 C11 02 Action at SLC 2 0 5 Page 107 C11 03 SLC Detect Torque 30 50 100 Page 107 C11 04 SLC Detect Spd 1 2 0 E01 04 Hz Page 107 C11 05 SLC Delay Time 1 0 5...

Page 225: ...Comp Limit 200 0 250 Page 115 D02 04 Slip Comp Regen 0 0 2 Page 115 D02 05 Output V Lim Sel 0 0 1 Page 115 D02 13 Output V Lim Sta 85 0 70 0 90 0 Page 115 D02 14 Output V Lim Max 90 0 85 0 100 0 Page...

Page 226: ...ge 123 D10 05 CarrierFreq Gain 0 0 99 Page 123 D11 01 Hunt Prevention Select 1 0 1 Page 124 D11 02 Hunt Prevention Gain 1 00 0 00 2 50 Page 124 D11 03 Hunt Prevention Time 10 0 500 ms Page 124 D11 05...

Page 227: ...0 0 Hz Page 131 E03 06 Mid Frequency A Determined by E01 03 0 0 150 0 Hz Page 131 E03 07 Mid Voltage A Determined by E01 03 230V 0 0 255 0 460V 0 0 510 0 575V 0 0 733 1 VAC Page 131 E03 08 Min Frequen...

Page 228: ...ain 50 0 999 9 999 9 Page 134 F04 05 AO Ch1 Bias 0 0 999 9 999 9 Page 134 F04 06 AO Ch2 Bias 0 0 999 9 999 9 Page 134 F04 07 AO Opt Level Ch1 0 0 1 Page 134 F04 08 AO Opt Level Ch2 0 0 1 Page 134 F05...

Page 229: ...3 IP Address 3 1 0 255 Page 140 F07 04 IP Address 4 20 0 255 Page 140 F07 05 Subnet Mask 1 255 0 255 Page 140 F07 06 Subnet Mask 2 255 0 255 Page 140 F07 07 Subnet Mask 3 255 0 255 Page 140 F07 08 Sub...

Page 230: ...Signal 0 0 1 Page 152 H03 06 Terminal A3 Select 0 31 Page 152 H03 07 Terminal A3 Gain 100 0 999 9 999 9 Page 152 H03 08 Terminal A3 Bias 0 0 999 9 999 9 Page 152 H03 09 Terminal A2 Signal 2 0 3 Page 1...

Page 231: ...0 0 Hz Page 159 H06 09 Pulse Dev Detect 5 0 0 0 25 5 Page 159 L01 01 Mtr OL Charact 3 0 3 Page 160 L01 02 MOL Time Const 1 0 0 1 5 0 min Page 160 L01 03 Mtr OH Alarm Sel 3 0 3 Page 161 L01 04 Mtr OH F...

Page 232: ...09 MechFat Det Spd 110 0 110 0 110 0 Page 168 L06 10 MechFat Det Time 0 1 0 0 10 0 sec Page 168 L06 11 MechFat Det Hour 0 0 65535 Page 168 L08 02 OH Pre Alarm Lvl 50 150 C Page 169 L08 03 OH Pre Alarm...

Page 233: ...0 0 1 Page 179 O02 06 Oper Detection 1 0 1 Page 179 O02 07 FWD REVSel PwrUp 0 0 1 Page 179 O02 09 Init Mode Sel 1 1 2 Page 179 O02 10 Motor Power Unit 0 0 1 Page 179 O02 11 Test Mode Sel 1 0 1 Page 17...

Page 234: ...A1 Level Page 184 U01 16 Term A2 Level Page 184 U01 17 Term A3 Level Page 184 U01 20 SFS Output Hz Page 184 U01 21 AI Opt Ch1 Level Page 184 U01 22 AI Opt Ch2 Level Page 184 U01 23 AI Opt Ch3 Level P...

Page 235: ...02 12 Output Term Sts Page 186 U02 13 Inverter Status Page 186 U02 14 Elapsed Time hr Page 186 U02 15 SFS Output Hz Page 186 U02 16 Motor Iq Current Page 186 U02 17 Motor Id Current Page 186 U02 20 Ac...

Page 236: ...5 dig MWh Page 188 U04 12 CPU Occup Rate Page 188 U04 13 Current PeakHold A Page 188 U04 14 Freq I PeakHold Hz Page 188 U04 16 Motor OL1 Level Page 188 U04 17 Drive OL2 Level Page 188 U04 18 Referenc...

Page 237: ...page 60 Initial value dependent on VFD size which is determined by O02 04 kVA Selection Value is automatically set during auto tuning 0 0 25 5 seconds is extended to 0 0 6000 0 seconds when B05 16 1...

Page 238: ...EMC Guidelines Compliance This VFD is tested according to European standards IEC EN 61800 3 2004 A1 2012 Since the device is intended exclusively for commercial applications it is not subject to the...

Page 239: ...tion See DC Link Chokes for EN 61000 3 2 Compliance on page 247 WARNING Electrical Shock Hazard Because the leakage current exceeds 3 5 mA in models 4370 to 41090 G VG S4 IEC 61800 5 1 states that eit...

Page 240: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 240 Figure B 4 EMC Filter and VFD Installation for CE Compliance...

Page 241: ...330 x 46 4 5 x 12 3 115 x 313 B 5 2005 2007 2008 FS5972 18 07 18 2 9 1 3 5 6 x 1 8 x 13 0 141 x 330 x 46 4 5 x 12 3 115 x 313 2011 2014 FS5972 35 07 35 4 6 2 1 8 1 x 2 0 x 14 0 206 x 355 x 50 6 9 x 15...

Page 242: ...4024 4031 FS5972 60 07 60 8 8 4 9 3 x 2 6 x 16 1 236 x 408 x 65 8 0 x 15 4 205 x 390 4039 4045 4060 FS5972 100 35 100 16 5 3 4 3 5 x 5 9 x 13 0 90 x 330 x 150 2 6 x 10 0 65 x 255 B 6 4075 4091 FS5972...

Page 243: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 243 Figure B 5 Figure B 6 Figure B 7...

Page 244: ...6 3 0 5 5 x 2 2 x 11 9 140 x 55 x 301 4 7 x 11 2 120 x 285 2017 2025 FB 40060A 60 9 9 4 5 3 3 x 5 3 x 12 2 85 x 135 x 310 2 4 x 10 0 60 x 255 B 9 2033 2047 2060 FB 40072A 72 10 4 4 7 3 3 x 5 3 x 12 2...

Page 245: ...24 FB 40044A 44 9 5 4 3 7 1 x 2 4 x 13 4 180 x 60 x 341 6 3 x 12 8 160 x 325 4031 4039 FB 40060A 60 9 9 4 5 3 3 x 5 3 x 12 2 85 x 135 x 310 2 4 x 10 0 60 x 255 B 9 4045 4060 FB 40072A 72 10 4 4 7 3 3...

Page 246: ...IMPULSE G VG Series 4 Technical Manual November 2022 Page 246 Figure B 8 Figure B 9 Figure B 10 Figure B 11...

Page 247: ...22 Page 247 DC Link Chokes for EN 61000 3 2 Compliance Table B 5 DC Link Chokes for Harmonic Reduction NOTE DC link chokes are not required for other models to comply with EMC VFD Model DC Link Chokes...

Page 248: ...IMPULSE G VG Series 4 Adjustable Frequency Vector Crane Controls Technical Manual November 2022...

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