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USER MANUAL | KULLANIM KILAVUZU

monoTIG 160ip

EN

Safety Precautions

•  Ensure that your welding and/or cutting machine has been installed and situated in its place 

  according to the user manual.

According to article 5.2 of IEC 60974-9;

Before installing the welding / cutting equipment, the person in charge of the operation and / or 

the user must conduct an inspection of possible electromagnetic interference in the environment. 

Aspects indicated below has to be taken into consideration;

a)

 Other supply cables, control cables, signal and telephone cables, above and below the welding  

    / cutting machine and its equipment,

b) 

Radio and television transmitters and receivers,

c) 

Computer and other control hardware,

d) 

Critical safety equipment, e.g. protection of industrial equipment,

e) 

Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f)  

Equipment used for measuring or calibration,

g) 

Immunity of other equipment in the environment. The user must ensure that the other

    equipment in use in the environment is compatible. This may require additional protection 

   measures.

h) 

Considering the time during which the welding / cutting operations or other activities take 

  place during the day, the boundaries of the investigation area can be expanded according to the 

  size of the building, the structure of the building and other activities that are being performed 

  in the building.

In addition to the evaluation of the field, evaluation of device installations may also be necessary 

for solving the interfering effect. In case if deemed necessary, on-site measurements can also be 

used to confirm the efficiency of mitigation measures. 

(Source: IEC 60974-9).

•  The appliance must be connected to the electricity supply in the recommended manner by a 

  competent person. If interference occurs, additional measures may be applied, such as filtering 

  the network. The supply of the fixed-mounted arc welding equipment must be made in a metal 

  tube or with an equivalent shielded cable. The housing of the power supply must be connected 

  and a good electrical contact between these two structures has to be provided.

•  The recommended routine maintenance of the appliance must be carried out. All covers on the 

  body of the machine must be closed and / or locked when the device is in use. Any changes, 

  other than the standard settings without the written approval of the manufacturer, cannot be 

  modified on the appliance. Otherwise, the user is responsible for any consequences that may  

  possibly occur.

•  Welding / cutting cables should be kept as short as possible. They must move along the floor of 

  the work area, in a side by side manner. Welding / cutting cables should not be wound in any 

 way.

•  A magnetic field is generated on the machine during welding / cutting. This may cause the

  machine to pull metal parts on to itself. To avoid this attraction, make sure that the metal

  materials are at a safe distance or fixed. The operator must be insulated from all these

  interconnected metal materials.

•  In cases where the workpiece cannot be connected to the ground due to electrical safety, or 

  because of its size and position (for example, in building marine vessel bodies or in steel

  construction manufacturing), a connection between the workpiece and the grounding may

  reduce emissions in  some cases, it should be kept in mind that grounding of the workpiece may 

  cause users to sustain  injuries or other electrical equipment in the environment to break down. 

  In cases where necessary, the workpiece and the grounding connection can be made as a direct 

  connection, but in some countries where direct connection is not permissible, the connection 

  can be established using  appropriate capacity elements in accordance with local regulations 

  and ordinances.

•  Screening and shielding of other devices and cables in the work area can prevent aliasing

  effects. Screening of the entire welding / cutting area can be evaluated for some specific

 applications.

Evaluation Of

Electromagnetic

Suitability Of The

Work Area

Electromagnetic

Interferance

Reduction Methods

The electrical current passing through any conductor generates zonal electric and magnetic fields 

(EMF).

All operators must follow the following procedures to minimize the risk of exposure to EMF;

•  In the name of reducing the magnetic field, the welding / cutting cables must be assembled and 

  secured as far as possible with the joining materials (tape, cable ties etc.).

•  The operator’s body and head should be kept as far away from the welding / cutting machine 

  and cables as possible,

Electromagnetic Field 

(EMF)

Summary of Contents for monoTIG 160ip

Page 1: ...monoTIG 160ip 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...TR EN TIG WELDING INVERTER TIG KAYNAK NVERT R 3 monoTIG 160ip...

Page 4: ...ery Control Installation and Operation Recommendations Connections for TIG Welding Mains Connection Gas Connections Preparing the Torch Connections Torch Connections Grounding Pliers Connections Tungs...

Page 5: ...ries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wea...

Page 6: ...above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leak...

Page 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up F...

Page 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a c...

Page 9: ...nce must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the ma...

Page 10: ...materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped...

Page 11: ...lding of all kinds of stick electrodes up to 4 mm Enhanced professional TIG controls such as HF start Touch Lift pre gas up slope pulse down slope post gas crater filling are present Up to 10 complete...

Page 12: ...following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rated Welding Current Ma...

Page 13: ...ater Cooled TIG Torch Water Cooling Unit CSP 40 Foot Pedal On Off TIG Accessory Set Air Cooled Torch Regulator Lava TIG 26 8 m Air Cooled TIG Torch Water Cooled TIG Accessory Set Torch Regulator QTY 1...

Page 14: ...paces Observe the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system...

Page 15: ...e sure that the threading of the gas outlet of the cylinder and the nut of the regulator match Connect one end of gas hose to the gas regulator and connect the other end to the gas supply inlet Open t...

Page 16: ...de in Insert the collet into the torch Scrrew the clamping cap tightly The ceramic gas nozzle and the tungsten electrode diameters should be selected according to the working current and the shape of...

Page 17: ...tly to the work piece as close as possible to the welding area Adjust the desired current and the machine is ready to weld Below table is given as a reference for currrent adjustment of mild steel ele...

Page 18: ...e number of the selected program Program Selection Button s for selecting the desired program Welding Mode Selection Button s for selecting MMA HF Start TIG and Touch Lift TIG modes When MMA mode is s...

Page 19: ...nob While led is on the desired value is adjusted by turning the multifunctional knob Final Current Led s selected by pushing multifunctional knob While led is on the desired value is adjusted by t ur...

Page 20: ...rrent Base Current Main Current Main Current Current Up Slope Pulse Circuit Rate Current Down Slope Final Current 0 10 sec 1 sec 16 0 1 10 sec 30 160 A 0 1 10 sec 0 23 sec 1 sec 40 A 1 sec 2 sec 18 20...

Page 21: ...as the torch trigger is kept pushed After releasing the trigger current decreases according to down slope time adjustment and reaches to final current after post gas flow period the operation ends 3 3...

Page 22: ...t is simply adjusted by the multifunctional pot For using welding modes 2 Stroke 4 Stroke Spot Welding in Pulse DC mode select Pulse DC mode by button its led will be on In this case main current base...

Page 23: ...tention to the connections and the durableness of the parts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation...

Page 24: ...cools enough Thermal Protection led fades away and the machine can weld When the lamp of power switch is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minut...

Page 25: ...ket Hall Effect Sensor Potency Button ON OFF Switch Electronic Card E201B 2 TIG Handle Fan Membrane Label Electronic Card E502A 2 Born Socket Black K405000101 A229500001 K405000113 A245700002 K0000009...

Page 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU monoTIG 160ip EN Earth Lexan Panel Valve Trigger Socket Outlet 5 2 Electrical Diagram Annex...

Page 27: ...a Tor Ba lant lar Topraklama Pensesi Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z TIG E risi Men Yap s TIG Kayna Y ntemi TIG Kayna Mod...

Page 28: ...l elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak y...

Page 29: ...havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde...

Page 30: ...dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s ca...

Page 31: ...zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olab...

Page 32: ...acak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiy...

Page 33: ...nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle ti...

Page 34: ...e se ilerek t pa t p ayn kayna yeniden elde etme imkan n verir Ak m s re program ayarlar dijital g stergelerden izlenir monoTIG 160ip 160 V ila 240 V aras nda 50 60 Hz ebeke geriliminde al abildi inde...

Page 35: ...ebeke Gerilimi ve Frekans Koruma S n f Anma Kaynak Gerilimi ebekeden ekilen G ebekeden ekilen Anma Ak m EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal k bir zaman periyodunu i...

Page 36: ...ekilen G TIG Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi 1 5 Aksesuarlar STANDART AKSESUARLAR ADET monoTIG 160ip Elektrod Pensesi ve Kablosu Lava TIG 18W 4 m Su So utmal TIG Torcu Ta...

Page 37: ...larda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu duru...

Page 38: ...lektrod ap mm CX79 TIG tor adapt r ile TIG torcu ba lant lar Torcun ucundaki somunu plastik g vdeden ge irerek tor fi ine s k ca tak n Ard ndan tor fi ini plastik g vdeye yerle tirin Gaz hortumu dirse...

Page 39: ...ne g re se ilmelidir Buna ba l olarak k ska ve k ska tutucunun aplar tungsten elektrodun ap yla rt melidir S k t rma ba l n kart n Mevcut elektrodu elektrod k skac ndan kart p yeni tungsten elektrodu...

Page 40: ...i in topraklama pensesini kaynak yap lacak b lgeye olabildi ince yak n bir yerde i par as na s k ca ba lay n Kaynak ak m n ayarlay n Makine kayna a haz rd r A a daki tablo ala ms z eliklerin amper ay...

Page 41: ...ram se mek i in kullan l r Kaynak Modu Se im D mesi rt l Elektrod kayna HF tutu turmal TIG kayna ve Dokundurma Ba latmal TIG kayna mod lar ndan birini se mek i in kullan l r rt l elektrod kayna modu s...

Page 42: ...ye basarak se ilir Led yand nda ok fonksiyonlu d me sa ve sol y nde evrilerek alt ak m istenen de ere ayarlan r Biti Ak m Ayar Ledi ok fonksiyonlu d meye basarak se ilir Led yand nda ok fonksiyonlu d...

Page 43: ...resi Son Gaz Ba lang Ak m Alt Ak m st Ak m st Ak m Ba lang Rampa Pulse evrim Oran Biti Rampa Biti Ak m 0 10 sn 1 sn 16 0 1 10 sn 30 160 A 0 1 10 sn 0 23 sn 1 sn 40 A 1 sn 2 sn 18 20 23 25 Ba lang Ak...

Page 44: ...tmal TIG kayna n se in 2 konumu 4 konumu Punta konumu se im d mesini kullanarak bu modlardan ise uygun olan se in DC TIG PULSE li DC TIG se im d mesi ile DC TIG veya PULSE DC TIG modunu se in Kaynak p...

Page 45: ...e kaynak ak m ledi aktif olur ve kaynak ak m ayar yap l r 3 3 3 rt l Elektrod Kayna Y ntemi Kullan m Bilgileri Tor teti ine bas p tuttu unuzda n gaz n ard ndan ba lang ak m ba lar ve teti i b rakt n z...

Page 46: ...r na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce...

Page 47: ...b rak n Makine so uyup termik ar za ledi s nd nde kayna a devam edebilirsiniz Fan al yor ve a ma kapama d mesinin yanarken makine kaynak yapm yorsa makineyi kapat p 1 dakika bekleyip makineyi tekrar...

Page 48: ...Elektronik Kart E502A 1 Kaynak Prizi Hall Efekt Sens r Potans D mesi A ma Kapama Anahtar Elektronik Kart E201B 2 TIG Ta ma Kolu Fan Membran Etiket Elektronik Kart E502A 2 Born Klemens Siyah K405000101...

Page 49: ...49 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR monoTIG 160ip Toprak Toprak 4 2 Devre emas Ekler...

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Page 56: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 09 11 2021 UM_MONOTP160_112021_112...

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