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ID 250TW DC

EN

www.magmaweld.com

4

USER MANUAL | KULLANIM KILAVUZU

SAFETY PRECAUTIONS

  Be Sure To Follow All Safety Rules In This Manual!

   Make certain that the installation procedures comply with national electrical standards and   

   other relevant regulations, and ensure that the machine is installed by authorized persons.

•  Safety symbols found in the manual are used to identify potential hazards.
•  When any one of the safety symbols are seen in this manual, it must be understood that there is a risk
  of injury and the following instructions should be read carefully to avoid potential hazards.
•   The possessor of the machine is responsible for preventing unauthorized persons from accessing the
 equipment.
•   Persons using the machine must be experienced or fully trained in welding; they have to read the    
  user manual before operation and follow the safety instructions.

•   Read the user manual, the label on the machine and the safety instructions carefully.
•   Make sure that the warning labels on the machine are in good condition. Replace missing and  

 

  damaged labels.
•   Learn how to operate the machine, how to make the checks in a correct manner.
•   Use your machine in suitable working environments.
•   Improper changes made in your machine will negatively affect the safe operation and its longevity.
•   The manufacturer is not responsible for the consequences resulting from the operation of the device
  beyond the specified conditions.

•   Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and
  working aprons.
•   Do not work alone. In case of a danger make sure you have someone for help in your working
 environment.
•   Do not touch the electrode with the bare hand. Do not allow the electrode holder or electrode to come 
  in contact with any other person or any grounded object.
•   Never touch parts that carry electricity.
•   Never touch the electrode if you are in contact with the electrode attached to the work surface, floor   
  or another machine.
•   By isolating yourself from the work surface and the floor, you can protect yourself from possible  

 

  electric shocks. Use a non-flammable, electrically insulating, dry and undamaged insulation material  
  that is large enough to cut off the operator’s contact with the work surface.
•   Do not connect more than one electrode to the electrode holder. 
•   Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as    
 practical.
•   Do not touch electrode holders connected to two welding machines at the same time since double    
  open-circuit voltage will be present.

ATTENTION

Indicates a potentially hazardous situation that could cause injury or damage. In case if no precaution is
taken, it may cause injuries or material losses / damages.

IMPORTANT

Specifies notifications and alerts on how to operate the machine.

DANGER

Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.

Explanation Of Safety

Information

Comprehending Safety

Precautions

Electric Shocks

May Kill

Explanation Of Safety

Symbols

Safety Precautions

Summary of Contents for D 250TW DC

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID250TWDC TIGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 TIG KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...ration Recommendations Mains Plug Connection ConnectingToThe Mains Connections ForTIGWelding Gas Connection Earth Clamp Connections Torch Connections Changing theTungsten Electrode Connections for MMA...

Page 4: ...itions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and working aprons Do not work alone In case of a danger make sure you have someone for help in your worki...

Page 5: ...ng electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting knee...

Page 6: ...orkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated o...

Page 7: ...in your country in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injur...

Page 8: ...ctrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compatibility due to radio frequency interference transmitted and emitted in...

Page 9: ...ble The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried...

Page 10: ...ire supply unit or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carr...

Page 11: ...W DC is an inverter type portable mono phase DCTIG MMA welding machine designed forTIG welding of all kinds of thin metal sheets except aluminum for MMA welding of all kinds of stick electrodes up to...

Page 12: ...minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Suitable for operation at hazardous environments X Duty Cycle U0 Input Curr...

Page 13: ...DE 7906202503 7910000003 7910000004 7011080180 7910000200 7910005250 7910000510 7905212503 7011040180 7907000002 7011040380 7011080380 7020001004 7910000120 7910000530 7910000140 STANDARD ACCESSORIES...

Page 14: ...onnections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates spe...

Page 15: ...that each phase is 400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing the fan noise and seeing the v...

Page 16: ...t Connect the gas hose of the torch to the gas outlet Connect the cold blue hose of the torch to the cold water outlet on the machine and the hot red hose to the hot water inlet on the machine Unscrew...

Page 17: ...sired program Welding Mode Selection Button s for selecting MMA HF StartTIG andTouch LiftTIG modes When MMA mode is selected its LED 6 lights WhenTouch LiftTIG mode is selected its LED 7 lights In thi...

Page 18: ...o select parameters After the parameters of led lights you can setTIG parameters with multifunctional knob TIG Parameters 15 Pre Gas FlowTime LED 16 Starting Current LED 17 Up SlopeTime LED 18 Main Cu...

Page 19: ...viously adjusted program or changing its parameters Push the welding mode selection button 5 for selectingTouch LiftTIG of HF startTIG UseTIG parameter selection button 13 14 to change to welding para...

Page 20: ...reached welding current and the base current If the trigger will be pushed and released more than 1 second current decreases according to down ramp adjustment reaches to the final current after post...

Page 21: ...the current via current adjustment knob Below table can be used as a rough referance for mild steel electrodes For exact parameters please refer to the electrode manufacturer recommendations Type Dia...

Page 22: ...m must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the torch should be...

Page 23: ...trigger Any issue alert you can continue to source not found Check the mains voltage whether it is within the range of 340V 420V or not If the error still exists contact the authorized service Machin...

Page 24: ...ID 250TW DC EN www magmaweld com 24 USER MANUAL KULLANIM KILAVUZU Annex 1 Spare Parts ANNEX 1 SPARE PARTS...

Page 25: ...A FLT5 HFTransformer Electronic Card E202A CN2 Welding Socket Electronic Card E202A 3 PFC PowerTransformer Quick Caplin Electronic Card E202A 13 Water Pump Electronic Card E202A 7B 1 16 27 4 19 7 22 1...

Page 26: ...ID 250TW DC EN www magmaweld com 26 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Page 27: ...Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s ebekeye Ba lama TIG Kayna in Ba lant lar Gaz Ba lant lar Topraklama Pensesi Ba lant lar Tor Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod...

Page 28: ...uruvesa lamizolasyonlueldivenvei nl giyin Islakyadahasarg rm eldivenvei nl klerini kesinlikle kullanmay n Yanl z ba n za al may n Bir tehlike durumunda al t n z ortamda haber verebilece iniz birinin o...

Page 29: ...al par alardan ve k v lc mlardan koruyun zolasyonsuz plak kablolar l mc l tehlike yarat r T m kablolar olas hasarlara kar s k s k kontrol edin Hasarl ya da izolasyonsuz bir kablo tespit edildi inde de...

Page 30: ...syon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerinkayna n yap yorsan z yukar daki nlemlereilaveolaraktemizhavasa layanmaskeler ku...

Page 31: ...en olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimle...

Page 32: ...c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgi...

Page 33: ...kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve v...

Page 34: ...nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d...

Page 35: ...idir MetallerinTIG kayna ve 5 mm apa kadar olan elektrodlar yakmak i in tasarlanm t r HF tutu turma dokundurarak ba latma n gaz yukar e im a a e im son gaz ve krater doldurma gibi geli mi profesyonelT...

Page 36: ...ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tehlikeli Ortamlarda al maya Uygun X al ma evrimi U0 ebeke...

Page 37: ...10 1 5Aksesuarlar R N KODU R N KODU STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu Tor KumandaTak mlar 2 D meli 4 D meli LavaTIG 20 8m Hava So utmal TIGTorcu Ta ma Arabas 4Teke...

Page 38: ...erhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO priz...

Page 39: ...l t r n Fan sesini duyduktan ve voltmere ile ampermetrenin n n yand n g rd kten sonra anahtar tekrar 0 konumuna getirerek makineyi kapat n ekil 2 Elektrik Fi i Ba lant s ekil 3 ebeke Ba lant s E er ga...

Page 40: ...r tetik kontrol soketine ba lay n Torcun gaz hortumunu gaz k na ba lay n Torcun so uk mavi hortumunu makine zerindeki so uk su k na s cak k rm z hortumunu makine zerindeki s cak su giri ine ba lay n...

Page 41: ...TIG Kayna ve Dokundurma Ba latmal TIG Kayna modlar ndan birini se mek i in kullan l r rt l elektrod kayna modu se ildi inde LED 6 yanar HF tutu turmal TIG kayna modu se ildi inde LED 7 yanar Bu modda...

Page 42: ...lektrod se ildi inde LED 12 yanar 9 13 14 TIG Parametreleri Se im D meleri Ayar yap lmak istenenTIG parametresini se mek i in kullan l r lgiliTIG parametresinin LEDi yand ktan sonra parametre ayar d m...

Page 43: ...G kayna n veya dokundurma ba latmal TIG kayna n se in 2 konumu 4 konumu Punta konumu se im d mesiyle 9 bu modlarda ise uygun olan se in Kaynak parametrelerini de i tirmek i inTIG parametreleri se im d...

Page 44: ...e 1 sn den daha uzun s reli bas p ektikten sonra ak m rampa s resince azalarak biti ak m na ula r ve son gaz s resinin ard ndan i lem sona erer Alt ak m genellikle kaynak esnas nda bir tamir veya haf...

Page 45: ...elektrod modundayken aktif de ildir Bu modda sadece kaynak ak m LEDi aktif olur Parametre ayar d mesi ile kaynak ak m n ayarlay n A a daki tablo ala ms z eliklerin amper ayar i in referans olarak ver...

Page 46: ...nlikle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa d...

Page 47: ...ontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis...

Page 48: ...TR 48 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 1 YEDEK PAR ALARI Ek 1 Yedek Par alar...

Page 49: ...rtE202A FLT5 HFTrafosu Elektronik Kart E202A CN2 Kaynak Prizi ElektronikKartE202A 3PFC G Trafosu Quick Kaplin ElektronikKartE202A 13 Su Pompas ElektronikKartE202A 7B 1 16 27 4 19 7 22 14 25 2 17 28 5...

Page 50: ...TR 50 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 3 DEVRE EMASI Ek 3 Devre emas...

Page 51: ...W DC 250Amp 35 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDirekti e...

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Page 56: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 28 01 2021 UM_IDTW250_102017_012021...

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