Magmaweld D 250TW DC User Manual Download Page 25

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ID 250TW DC

USER MANUAL | KULLANIM KILAVUZU

ANNEX 2 - SPARE PARTS LIST

DEFINITION

Pako Switch

Choke Coil

Electronic Card E202A-7A

Quick Caplin - Blue

Electronic Card E110A-3

Command Transformer

Water Tank

Electronic Card E202A-4B

Fan

Electronic Card E202A-CN1

Gas Valve

Radiator

Relay

Quick Caplin - Red

Electronic Card E202A-11B

Fan

Electronic Card E202A-FLT5

HF Transformer

Electronic Card E202A-CN2

Welding Socket

Electronic Card E202A-3 PFC

Power Transformer

Quick Caplin

Electronic Card E202A-13

Water Pump

Electronic Card E202A-7B

MATERIAL CODE

A308030004

K304500115

K405000245

A245700002

K405000193

A366100004

A249000005

K405000196

A250200007

K405000201

A253200001

A260000008

A312100012

A245700003

K405000194

A250200018

K405000227

A490900024

K405000202

A377900106

K405000151

A366000026

A245700006

K405000195

A240000006

K405000200

Annex 2 - Spare Parts List

Summary of Contents for D 250TW DC

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID250TWDC TIGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 TIG KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...ration Recommendations Mains Plug Connection ConnectingToThe Mains Connections ForTIGWelding Gas Connection Earth Clamp Connections Torch Connections Changing theTungsten Electrode Connections for MMA...

Page 4: ...itions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and working aprons Do not work alone In case of a danger make sure you have someone for help in your worki...

Page 5: ...ng electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting knee...

Page 6: ...orkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated o...

Page 7: ...in your country in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injur...

Page 8: ...ctrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compatibility due to radio frequency interference transmitted and emitted in...

Page 9: ...ble The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried...

Page 10: ...ire supply unit or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carr...

Page 11: ...W DC is an inverter type portable mono phase DCTIG MMA welding machine designed forTIG welding of all kinds of thin metal sheets except aluminum for MMA welding of all kinds of stick electrodes up to...

Page 12: ...minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Suitable for operation at hazardous environments X Duty Cycle U0 Input Curr...

Page 13: ...DE 7906202503 7910000003 7910000004 7011080180 7910000200 7910005250 7910000510 7905212503 7011040180 7907000002 7011040380 7011080380 7020001004 7910000120 7910000530 7910000140 STANDARD ACCESSORIES...

Page 14: ...onnections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates spe...

Page 15: ...that each phase is 400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing the fan noise and seeing the v...

Page 16: ...t Connect the gas hose of the torch to the gas outlet Connect the cold blue hose of the torch to the cold water outlet on the machine and the hot red hose to the hot water inlet on the machine Unscrew...

Page 17: ...sired program Welding Mode Selection Button s for selecting MMA HF StartTIG andTouch LiftTIG modes When MMA mode is selected its LED 6 lights WhenTouch LiftTIG mode is selected its LED 7 lights In thi...

Page 18: ...o select parameters After the parameters of led lights you can setTIG parameters with multifunctional knob TIG Parameters 15 Pre Gas FlowTime LED 16 Starting Current LED 17 Up SlopeTime LED 18 Main Cu...

Page 19: ...viously adjusted program or changing its parameters Push the welding mode selection button 5 for selectingTouch LiftTIG of HF startTIG UseTIG parameter selection button 13 14 to change to welding para...

Page 20: ...reached welding current and the base current If the trigger will be pushed and released more than 1 second current decreases according to down ramp adjustment reaches to the final current after post...

Page 21: ...the current via current adjustment knob Below table can be used as a rough referance for mild steel electrodes For exact parameters please refer to the electrode manufacturer recommendations Type Dia...

Page 22: ...m must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the torch should be...

Page 23: ...trigger Any issue alert you can continue to source not found Check the mains voltage whether it is within the range of 340V 420V or not If the error still exists contact the authorized service Machin...

Page 24: ...ID 250TW DC EN www magmaweld com 24 USER MANUAL KULLANIM KILAVUZU Annex 1 Spare Parts ANNEX 1 SPARE PARTS...

Page 25: ...A FLT5 HFTransformer Electronic Card E202A CN2 Welding Socket Electronic Card E202A 3 PFC PowerTransformer Quick Caplin Electronic Card E202A 13 Water Pump Electronic Card E202A 7B 1 16 27 4 19 7 22 1...

Page 26: ...ID 250TW DC EN www magmaweld com 26 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Page 27: ...Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s ebekeye Ba lama TIG Kayna in Ba lant lar Gaz Ba lant lar Topraklama Pensesi Ba lant lar Tor Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod...

Page 28: ...uruvesa lamizolasyonlueldivenvei nl giyin Islakyadahasarg rm eldivenvei nl klerini kesinlikle kullanmay n Yanl z ba n za al may n Bir tehlike durumunda al t n z ortamda haber verebilece iniz birinin o...

Page 29: ...al par alardan ve k v lc mlardan koruyun zolasyonsuz plak kablolar l mc l tehlike yarat r T m kablolar olas hasarlara kar s k s k kontrol edin Hasarl ya da izolasyonsuz bir kablo tespit edildi inde de...

Page 30: ...syon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerinkayna n yap yorsan z yukar daki nlemlereilaveolaraktemizhavasa layanmaskeler ku...

Page 31: ...en olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimle...

Page 32: ...c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgi...

Page 33: ...kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve v...

Page 34: ...nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d...

Page 35: ...idir MetallerinTIG kayna ve 5 mm apa kadar olan elektrodlar yakmak i in tasarlanm t r HF tutu turma dokundurarak ba latma n gaz yukar e im a a e im son gaz ve krater doldurma gibi geli mi profesyonelT...

Page 36: ...ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tehlikeli Ortamlarda al maya Uygun X al ma evrimi U0 ebeke...

Page 37: ...10 1 5Aksesuarlar R N KODU R N KODU STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu Tor KumandaTak mlar 2 D meli 4 D meli LavaTIG 20 8m Hava So utmal TIGTorcu Ta ma Arabas 4Teke...

Page 38: ...erhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO priz...

Page 39: ...l t r n Fan sesini duyduktan ve voltmere ile ampermetrenin n n yand n g rd kten sonra anahtar tekrar 0 konumuna getirerek makineyi kapat n ekil 2 Elektrik Fi i Ba lant s ekil 3 ebeke Ba lant s E er ga...

Page 40: ...r tetik kontrol soketine ba lay n Torcun gaz hortumunu gaz k na ba lay n Torcun so uk mavi hortumunu makine zerindeki so uk su k na s cak k rm z hortumunu makine zerindeki s cak su giri ine ba lay n...

Page 41: ...TIG Kayna ve Dokundurma Ba latmal TIG Kayna modlar ndan birini se mek i in kullan l r rt l elektrod kayna modu se ildi inde LED 6 yanar HF tutu turmal TIG kayna modu se ildi inde LED 7 yanar Bu modda...

Page 42: ...lektrod se ildi inde LED 12 yanar 9 13 14 TIG Parametreleri Se im D meleri Ayar yap lmak istenenTIG parametresini se mek i in kullan l r lgiliTIG parametresinin LEDi yand ktan sonra parametre ayar d m...

Page 43: ...G kayna n veya dokundurma ba latmal TIG kayna n se in 2 konumu 4 konumu Punta konumu se im d mesiyle 9 bu modlarda ise uygun olan se in Kaynak parametrelerini de i tirmek i inTIG parametreleri se im d...

Page 44: ...e 1 sn den daha uzun s reli bas p ektikten sonra ak m rampa s resince azalarak biti ak m na ula r ve son gaz s resinin ard ndan i lem sona erer Alt ak m genellikle kaynak esnas nda bir tamir veya haf...

Page 45: ...elektrod modundayken aktif de ildir Bu modda sadece kaynak ak m LEDi aktif olur Parametre ayar d mesi ile kaynak ak m n ayarlay n A a daki tablo ala ms z eliklerin amper ayar i in referans olarak ver...

Page 46: ...nlikle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa d...

Page 47: ...ontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u halde sorun devam ediyorsa yetkili servis...

Page 48: ...TR 48 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 1 YEDEK PAR ALARI Ek 1 Yedek Par alar...

Page 49: ...rtE202A FLT5 HFTrafosu Elektronik Kart E202A CN2 Kaynak Prizi ElektronikKartE202A 3PFC G Trafosu Quick Kaplin ElektronikKartE202A 13 Su Pompas ElektronikKartE202A 7B 1 16 27 4 19 7 22 14 25 2 17 28 5...

Page 50: ...TR 50 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 250TW DC EK 3 DEVRE EMASI Ek 3 Devre emas...

Page 51: ...W DC 250Amp 35 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDirekti e...

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Page 56: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 28 01 2021 UM_IDTW250_102017_012021...

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